Process for obtaining hollow structures such as ducts, grain tanks or shelters.
Abstract
A process for obtaining cylindrical hollow structures (1) resting on the ground by a large section of generator by on-site assembly of longitudinal elements (3, 4, 5) prepared in advance. The method includes determining by calculation the optimal profile of a pipe section according to known parameters for the installation site, the conditions of use of leads and its intrinsic characteristics; dividing said optimum profile section in adjacent sections each corresponding to a longitudinal conduit element and together providing a substantially continuous inner surface; and to give to the cross section of at least some of said elements of varying thickness to suit the stresses exerted on the element.

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Projected expiry passed 29 October 2002, 23.9 years ago.
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38 claims: 4 independent, 34 dependent
- 1Procédé d'obtention de structures creuses cylindriques reposant sur le sol par une génératrice à section de forme aplatie à la base par assemblage sur place d'éléments longitudinaux préparés à l'avance correspondant chacun à une partie de la section transversale de la paroi du conduit, et dont les éléments destinés à la partie inférieure de la section ont une courbure transversale d'ensemble plus faible que les autres,caractérisé en ce qu'on calcule à l'avance les contraintes auxquelles seront soumis en service lesdits éléments à courbure transversale plus faible et les autres éléments et on prépare des éléments longitudinaux sans ondulation dont la matière et/ou l'épaisseur sont déterminées en fonction desdites contraintes.
- 2Procédé d'obtention de structures creuses cylindriques reposant sur le sol par une génératrice de grande section par assemblage sur place d'éléments longitudinaux préparés à l'avance,correspondant chacun à une partie seulement de la section transversale de la paroi du conduit de préférence, caractérisé en ce que :- on détermine par le calcul le profil optimal de section du conduit en fonction de paramètres connus concernant le site d'installation,les conditions d'utilisation du conduit et ses caractéristiques intrinsèques;- on divise ledit profil optimal de section en tronçons adjacents correspondant chacun à un élément longitudinal de conduit et procurant ensemble une surface intérieure sensiblement continue;et - on donne à la section transversale d'au moins certains desdits éléments une épaisseur variable pour l'adapter aux contraintes exercées sur l'élément considéré.
- 3Procédé selon la revendication 2, caractérisé en ce que dans le cas où les éléments de conduit sont réalisés par moulage monobloc ou bien par profilage continu de section, notamment par filage, de matières telles que la fonte ductile, l'acier, le béton armé, etc.., on utilise un moule ou outillage dont la section transversale est profilée de manière à reproduire sur la surface intérieure de l'élément de conduit les tronçons précités de profil optimal et également la variation transversale d'épaisseur.
- 4Procédé selon l'une des revendications 1 à 3,caractérisé en ce qu'on détermine la forme des éléments longitudinaux de telle façon qu'au moins certains des joints longitudinaux entre éléments adjacents soient situés au voisinage des "noeuds de contraintes", c'est-à-dire des points où la valeur absolue des contraintes transversales à la paroi passe par un minimum.
- 5Procédé selon l'une des revendications 1 à 4,caractérisé en ce que les joints de structures selon l'invention ne sont pas en disposition alternée mais qu'au contraire les joints longitudinaux sont en prolongement les uns des autres de part et d'autre de chaque joint transversal.
- 6Procédé selon l'une des revendications 1 à 5 caractérisé en ce qu'on utilise pour les différents éléments longitudinaux des éléments de matières différentes en prenant les précautions nécessaires pour éviter la corrosion par effet de couple électrochimique.
- 7Procédé selon la revendication 6,caractérisé en ce que les éléments de la partie inférieure de la section du conduit sont en ciment et les éléments de la partie supérieure sont en métal.
- 8Procédé selon l'une des revendications 1 à 7,caractéri- séen ce qu'on procède à l'assemblage initial des éléments en les reliant entre eux par des moyens permettant un déplacement relatif limité des éléments adjacents et en intercalant entre eux un joint d'étanchéité en matière souple, et en ce qu'on procède ensuite à l'assemblage définitif et rigide des éléments entre eux lorsque les terrains environnants et l'ensemble du conduit se sont stabilisés.
- 9Procédé selon la revendication 8,caractérisé en ce que l'assemblage initial des éléments entre eux est fait à l'aide de boulons traversant au moins un des éléments par un trou élargi.
- 10Procédé selon l'une des revendications 1 à 7,caractérisé en ce que pour réaliser la jonction longitudinale et la jonction transversale des éléments de conduit,on forme des parties en creux ou en saillie placées dans les zones des bords correspondants et pouvant coopérer par conjugaison de formes et/ou de forces pour la création des joints longitudinaux et transversaux nécessaires.
- 11Procédé selon l'une des revendications 1 à 10, caractérisé en ce que pour la création de joints longitudinaux on forme une nervure sur chacun des bords de deux éléments à joindre et on répartit le long des deux nervures ainsi formées des moyens de serrage .
- 12Procédé selon la revendication 11 ,caractérisé en ce que lesdits moyens de serrage sont des étriers.
- 13Procédé selon la revendication l2,caractérisé en ce que'les étriers sont fixés à l'aide de pièces rigides ou élastiques emmanchées entre la surface intérieure de l'étrier et le flanc de la nervure correspondante.
- 14l4.Procédé selon la revendication 12,caractérisé en ce que les étriers sont fixés sur les nervures par déformation rigide des étriers eux-mêmes.
- 15Procédé selon l'une des revendications 1 à 14 , caractérisé en ce que, pour assurer l'étanchéité sous pression du conduit,des garnitures d'étanchéité,d'une section profilée en correspondance aux bords des joints longitudinaux et transversaux,sont interposés entre lesdits bords et leur serrage étanche est assuré à l'aide desdits étriers ou bien à l'aide de colliers, cerclages ou autres moyens.
- 16Procédé selon l'une des revendications 1 à 15, caractérisé en ce que,pour assurer l'étanchéité sous pression du conduit,dans les cas où les éléments sont formés de matières soudables ou scellables, les joints longitudinaux et transversaux sont réalisés par apport de la matière soudable ou scellable correspondante.
- 17Procédé selon l'une des revendications 1 à 16, caractérisé en ce qu'on procède,après l'assemblage des éléments longitudinaux, à une précontrainte du conduit,dans le sens longitudinal et/ou dans le sens transversal, avant ou après la mise en service du conduit.
- 18Procédé selon l'une des revendications 1 à 17 caractérisé en ce que pour faciliter la mise en place et la stabilisation de la conduite,il est prévu des éléments stabilisateurs à section longitudinale triangulaire,sur les côtés de la face inférieure de la conduite.
- 19Procédé selon l'une des revendications 1 à 18, caractérisé en ce que,pour une étanchéité améliorée,on prévoit un revêtement ou un chemisage ou chemisage étanche,solidaire ou non des éléments de la structure.
- 20Procédé selon la revendication 19,caractérisé en ce que le revêtement intérieur constitue une partie de coffrage perdue pour les éléments de la structure.
- 21Procédé selon la revendication 20,et dans. lequel le revêtement intérieur est en une matière soudable ou collable, caractérisé en ce qu'au niveau des joints entre éléments,on réalise l'étanchéité en soudant ou collant sur les parties du revêtement des pièces plates en mat en matière compatible avec celui du revêtement.
- 22Procédé selon la revendication 20 et dans lequel le revêtement intérieur est en une matière soudable ou collable, caractérisé en ce qu'on soude ou colle directement entre elles les parties de revêtement au niveau des joints.
- 23Procédé selon l'une des revendications 1 à 22, caractérisé en ce que,pour l'assemblage des éléments de la structure ,on prévoit dans un élément un trou fileté à peu près perpendiculaire au plan du joint, et en ce qu'on visse dans ce trou une tige filetée insérée dans un trou de l'élément qui fait vis-à-vis.
- 24Procédé selon l'une des revendications 1 à 23, caractérisé en ce qu'on fixe par boulonnage,sous la Lase de forme aplatie du conduit,des masses de lestage ou bien des éléments d'ancrage.
- 25Procédé selon l'une des revendications 1 à 24, caractérisé en ce qu'on utilise,pour les changements directionnels du conduit des éléments préfabriqués courbés ou en pans coupés,spécialement calculés et adaptés.
- 26Procédé selon l'une des revendications 1 à 26, pour faciliter la mise en place et la stabilisation de la conduite, il est prévu des éléments stabilisateurs à section longitudinale triangulaire, sur les côtés de la face inférieure de la conduite, ces éléments ayant une face plane horizontale qui est à peu près au niveau du fond de la conduite, une face plane à peu près verticale ou inclinée, et une face qui épouse celle de la conduite.
- 27Procédé selon la revendication 26, caractérisé en ce que les éléments stabilisateurs sont discontinus et implantés de place en place le long de la conduite.
- 28Procédé selon l'une des revendication 26 ou 27, caractérisé en ce que les éléments stabilisateurs sont fixés par boulonnage, soudage ou autre sur un élément de la structure.
- 29Procédé selon la revendication 26 ou 27, caractérisé en ce que les éléments stabilisateurs font corps avec un élément de la structure obtenue par moulage.
- 30Procédé selon l'une des revendications 26 à 29, caractérisé en ce que les éléments stabilisateurs sont fixés sur les éléments de paroi latérale ou d'une seule pièce avec ces éléments de façon que ceux-ci sont rendus capables de se tenir droits en reposant sur le sol.
- 31Procédé selon l'une des revendications 1 à 30, caractérisé en ce qu'on relie entre eux au moins deux éléments longitudinaux adjacents dans le sens de la longueur par des câbles ou barres de précontrainte.
- 32Procédé selon la revendication 31, caractérisé en ce que chaque élément est relié à l'élément qui le suit par un jeu de câbles ou barres de précontrainte et à l'élément qui le précède par un autre jeu de câbles ou barres de précontrainte .
- 33Eléments longitudinaux calculés et préparés à l'avance pour la mise en oeuvre du procédé selon l'une des revendications 1 à 32.
- 34Eléments selon la revendication 33, caractérisés en ce qu'ils sont en fonte ductile.
- 35Eléments selon la revendication 33, caractérisés en ce qu'ils sont en béton.
- 36Structure creuse, formée par assemblage d'éléments longitudinaux correspondant chacun à une partie seulement de la section transversale de la struture creuse et obtenueselon le procédé de l'une des revendications 1 à 32.
- 37Structure creuse, selon la revendication 36, caractérisée en ce queue présente une structure mixte se composant en partie d'éléments formés d'un premier matériau et en partie d'éléments formés d'un second matériau.
- 38Structure creuse selon la revendication 37, caractériséeen ce que les éléments de la partie inférieure de la section de structure creuse sont en ciment et les éléments de la partie supérieure sont en métal.
Independent claims38
78 paragraphs, as filed
The present invention relates to a process for obtaining hollow structures, having the shape of a cylinder resting on the ground by one of its generatrices or a similar curved shape.
Such structures are typically ducts of large cross section, for example beyond the traditional industrial production of the order of 2 m<sup>2</sup>Buried or not, for the supply of water or other fluid under pressure or without pressure, or to passages of cables and / or other conduits or the movement and parking of people or vehicles.
The invention is also applicable to pipes of smaller section, for example up to 1 m<sup>2</sup>. It is also applicable to the obtaining of similar form structures but relatively short useful as cellars, silos or anti-atomic shelters or other.
Although the invention is primarily described with reference to ducts of large cross section, it is not limited to this technical field.
Various techniques are used for the introduction of conduits for water supply systems, petroleum transportation, passages of cables or other conduits, etc ....
The most common technique involves the use of pipe sections with circular section, which are put together and assembled by various methods. This technique has drawbacks that increase the diameter of the pipe, even if it reduces the length of the sections: production, transport, handling and setting place.De anyway, besides the manufacturing problems, congestion problems arise when we approach an outside diameter of 2.50 m, which corresponds to the normal limit of routiers.Pour templates high flow rates, it is necessary to provide several lines in parallel, which is an expensive solution, or building leads locally, following the techniques of masonry constructions or works in galleries also expensive and long delays in production or achievement.
Moreover, the circular duct is, as we know, the better adapted to the case of strong internes.Elle pressure is further easier to obtain when manufactures sections corresponding to the entire section'du conduit.Elle has however disadvantages in other utilisations.Un circular duct creates in soil that supports its weight constraints which have a maximum accused in his region médiane.Il follows that, if the ground is soft, significant differential settlements may occur after the pose.La circular shape does not lend itself to use the space when it is crowded as is often the case in urbain.Enfin environment, the weight of the pipe is comparatively too high, in fact the material is, in the case of unit sections each covering the entire section, evenly distributed over the entire periphery so that the constraints are not.
To solve these various problems have been proposed, see for example DE 71 91 215 to build the pipes to form section has platie to the base, for on-site assembly of longitudinal elements prepared in advance, each corresponding to a portion of the conduit cross-section, and made of corrugated steel. Such elements have only a very low resistance to external constraints, which makes uncertain the shape retention of the section and the sealing. Furthermore, the corrugations increase the strength of the conduit to fluid flow.
It is also known from FR 733 098 or US Patent 2,400,071, techniques of assembling a large number of small elements each provided with transverse flanges for assembly with adjacent components. The large number of elements to give them requires an identical shape, resulting in the adoption of a circular section, and in this case, the resistance to stress requires that the junctions are alternated in the longitudinal direction. It was well planned in US Patent 2,400,071 to consider some of the stresses acting on the wall, and use for the upper section of a tunnel elements to lower resistance for the lower part, but on the one hand an alternate assembly joints of different characteristics elements has an uncertain strength, and secondly it introduces an additional complication in the assembly by mounting a large number of small elements, so that such an arrangement is difficult to enforce so perfect by unskilled personnel.
Thus, there appears to be an unresolved care of a process which allows the obtaining of hollow structures, cylindrical, resting on the ground along a generator to form flattened section at the base, including duct important section, or similar structures, this method to achieve structures with high mechanical strength with cost of production, transportation and implementation significantly reduced compared to current techniques.
The present invention therefore provides a process for obtaining cylindrical hollow structures, resting on the ground by a generator, to form flattened section at the base, by on-site assembly of longitudinal elements prepared in advance and each corresponding to a part of the cross section of the duct wall, and the elements for the lower part of the section have a transverse curvature overall lower than the other, which method has the feature that calculates in advance the constraints will be subject to lower department said transverse curvature elements and other elements, and the longitudinal members are prepared without ripple whose material and / or thickness are determined by those constraints.
According to another advantageous aspect of the invention, there is provided a method for obtaining high joining section by conduits on site of longitudinal elements prepared in advance, each corresponding to one only of the cross section of the paroidu conduit, and has the feature that:<ul><li>- By calculation determining the optimum profile section of the duct, according to known parameters for the installation site, the conditions of use of leads and its intrinsic characteristics:</li><li>- Dividing said optimum profile section in adjacent sections each corresponding to a longitudinal conduit element and together providing a substantially continuous inner surface; and</li><li>- The cross section is given at least some of said elements of varying thickness to suit the stresses exerted on the element.</li></ul>
Preferably, determining the shape of the longitudinal elements so that at least some of the longitudinal joints between adjacent elements are located in the vicinity of "stress nodes", that is to say points where the absolute value of the stresses transverse to the wall passes through a minimum.
In the majority of cases, the structures of connectors of the invention are not in alternating arrangement. On the contrary the longitudinal seals are in extension of each other on either side of each transverse seal.
The method according to the invention has a first advantage over the prior art namely that transport is facilitated. If indeed it is assumed that the maximum dimension is 2, 5 m, the current technology only allows the unit transport CONS tron outer diameter at most equal to 2.5 m. If the elements of the invention each correspond to a quarter of the pipe section, it will be once completed. a diameter of about 3.5 m, a dual surface section, and if the elements correspond to one sixth of the section thereof may have a diameter once completed de4,4 m is about a triple-sectional area. Moreover, for the same height of 2.5 m we will have, in the same volume, a considerable number of unit elements, stacked on each other, so that the same transport vehicle will be used in its payload Max. In contrast, the total length of joints to be made, by welding or other means, is of course increased. It must be observed that it is normally rectilinear joints that are much easier to obtain or perform as circular joints, and the number of these can be reduced to the contrary due to the greater length of unit elements permitted by their smaller unit weight.
Another advantage of the invention results from the non-circular shape of the structure, it was reported above disadvantages of a circular shape.
In addition, thanks to the shape of flattened section at the base, we get a considerable improvement in the distribution of stresses generated in the underlying soil, and the movements of the latter can be reduced dramatically. Another advantage of such forms is equal to a lower section height, hence reducing the search costs (earthworks, shields, drawdown of water table, etc ...). On the other hand, when the consistency of the soil required bearer (aquifer particular) can be incorporated within a conduit ballast obtained by means of masses of metal or concrete which are hooked by an appropriate bolting under the raft said conduit. Of course, the mass of the weighting is calculated based on data specific to the site concerned and each of the weight members can also be prefabricated. Can also anchor the leads to the ground by the same method of bolting which is made easier from the inside by the flattened shape of the raft.
On the other hand, the preliminary computation of the stresses to which are subject the pipe elements, and using the result of this calculation to determine the thickness of each element, the variation of this thickness from one point to the other of the section, the material of which is made each item and location of longitudinal joints, offer important advantages:<ul><li>It is common, in fact, that the upper part of a conduit has a protective function and is subject to limited stresses. On the other hand, the weight of the transported fluid, when it is water or another liquid in free flow, is obviously more to the bottom than at the top. In addition the seal obtained with assembly joints allows the conduit to withstand internal pressures and, therefore, to be used penstock. Note also that, in its final form, the duct forming a homogeneous batch and single block, it will not be necessary to make stops to change direction, driven generators longitudinales.La possibility of adapting the thickness and material element allows significant savings on the cost and transportation.</li></ul>
As mentioned above, the various elements can be of different thicknesses according to the calculation result of contraintes.Ils can also be made with different materials, provided that, where appropriate, the necessary precautions have been taken to prevent corrosion effect of electrochemical couples.
Preferred materials include, for their low price and their facilities d'- obtaining and assembly by welding and / or other means, ductile iron, but other materials can be considered alone or in combination, such as steel, aluminum alloys, other metals, reinforced plastics or not with fibers, the bétonarmé or not prestressed or non.Dans these last two cases, it is obvious that the welds which have been spoke up more be replaced by appropriate links.
In the case where duct elements are produced by monoblock molding or by continuous profiling section, in particular by extrusion, of matièrestelles that ductile iron, steel, reinforced concrete, resins, etc ...., it advantageously uses a mold or tool whose cross section is shaped to reproduce by acting on the inner surface of the conduit element, the aforementioned variations of optimum profile and also TRANSVER dirty thickness variation.
The directional changes are achieved by prefabricated curved or canted, especially calculated and adapted to the geometry imposed.
The making of a conduit according to the invention, that is to say by elements that correspond to only a part of the section but which may, for compensation, be of considerable length, raises specific problems when assembly; these problems could be solved by the next assembly process, which is therefore in close contact with the main object of the invention. According to this method, one proceeds to the initial assembly of the elements connecting them both longitudinally and transversely by means allowing limited relative movement of adjacent elements and by interposing between them a flexible material seal, and one proceeds then the final and rigid connection between the elements when the surrounding grounds and all the duct stabilized. Preferably, the initial assembly of the elements to each other is made by means of bolts passing through at least one of a hole extended accordingly.
However, other joining methods may be more advantageous, particularly in joints where strong constraints impose significant wall thickness. In these cases, it is preferred to operate according to one or more of the following modalities.<ul><li>- To make the longitudinal joint and optionally the transverse junction of the conduit elements, forming recessed portions or projecting placed in the zones of corresponding edges and engageable by conjugation of shapes and / or forces to create longitudinal joints and necessary cross;</li><li>- For creating longitudinal joints, forming a rib on each of the edges of two elements to be joined and are distributed along the two ribs thus formed means of self locking mechanism;</li><li> - the. locking means are rigid or spring clips; .</li><li>- The brackets are attached using rigid parts or élastiaues-fitted between the inner surface of the clamp and the flank of the corresponding rib or by elastic deformation of the stirrups themselves;</li><li>- Gaskets, a profile section corresponding to the edges of longitudinal and transverse joints, are interposed between said edges and tight clamp is provided with said stirrups or with necklaces, hoops, tendons ouautres means;</li><li>- In cases where the elements are formed of weldable or sealable material, the longitudinal and transverse joints are made by supplying welding material or corresponding sealing.</li></ul>
According to an interesting modality, to facilitate the establishment and stabilization of the pipe, is provided with stabilizing elements lar longitudinaletriangu- section, on the sides of the bottom face of the pipe. These elements have a horizontal flat face which is approximately at the bottom of the pipe, a planar face approximately vertical or inclined, and a face that matches that of the pipe. These stabilizing elements are preferably discontinuous and implanted from place to place along the pipe to prevent the lower member to tilt about its longitudinal axis after its establishment.
These stabilizing members may be attached by bolting, welding or other means on the driving structure element. In the case where it is obtained by molding (concrete) can also be integral with it.
Further interest in the stabilization of the whole pipe, the stabilizing elements are advantageous in the case where the pipe is formed of elements some of which constitute the bottom and other side walls with a generally vertical orientation: by providing that the elements stabilizers are set in advance on the side wall elements, or are integral with these elements, they become able to stand upright resting on the ground, which facilitates the obtaining of their junction with the background elements placed first. Then, the establishment of the elements forming the above can be performed by placing them on the side wall elements.
In the case where the section of the hollow structure, is relatively low, for Exemole a conduit 1 to 4-m can be provided that the duct section is formed by two components only one of which corresponds to the lower part and alongside the conduit and the other forms a cover. These elements, or at least by a tie of them can be made of concrete or other cast material.
According to another method of obtaining usable seals, in the case where the elements are made of concrete or other cast material, is provided on the edges of the longitudinal elements, angle weldable or bondable material on which is fixed, after establishment and, preferably after stabilization, flat parts for sealing a material compatible with the angle profiles.
In some cases, particularly when it comes to transporter.ou storing dangerous fluids, or for the construction of fallout shelters, it is appropriate to obtain perfect sealing even in case of landslides or explosion nearby, and if the elements are constructed of concrete or other material that may crack or lose its tightness in another way, it is advantageously provided a waterproof coating or inner liner, integral or not the structural elements.
In some cases, this coating may be a lost formwork section for the elements of the structure.Si the coating is tin or other metal or non-metallic weldable or bondable material, flat pieces of the above indicated type can be welded or glued to the joints of the coating, or can be welded directly or paste coating portions together at points.
If the structure, duct or shelter, is formed of concrete elements, it provides the crushing strength, however, an internal sheet metal lining me- talli<sup>q</sup>ue or not or plastic, welded, bonded or applied by any coating provides absolute tightness contamination or seepage, radioactive or other, even if the movements of the land or explosion due to the distorted structure.
The following examples are mostly related to conduits of large cross section, but Itis easy to realize that what is said is true for silos, shelters or similar structures.
In the case of a prefabricated bomb shelter, it implements longitudinal wall elements, which may be constituted in the same way as the large section ducts, and the cover is closed at its ends by walls cross-plane or bombées. preferably, gives away a substantially flat bottom, and the base or side members are provided with lateral stabilization elements are integrated during manufacture or subsequently added so as to prevent a tilting away around its longitudinal axis.
Advantageously, there is provided a leakproof lining, particularly if the cover is constructed of concrete.
The shelter can be set up very quickly, because it is formed of separate elements that can be easily transported for assembly on site. It can be placed in an excavation, which is then recapped, or even, in some cases simply be placed on the floor. Note that the base flattened shape provides improved resistance to blast effects, compared to a brick shelter cylindrical or parallelepipedal.
The invention will now be described in more detail using exemplary embodiments, non-limiting, illustrated by the drawings in which:<ul><li>FIGS. 1 to 3 are schematic cross-sections of ducts according to the invention.</li><li>Fig. 4 is a partial section illustrating a method of assembly.</li><li>Fig. 5 is a schematic perspective view of a conduit in which the various sections are formed of longitudinal elements whose longitudinal and transverse seams joining are highlighted.</li><li>Fig. 6 shows an example of pipe members having a gradual reduction of E-<sup>p</sup>aisseur radial towards the center.</li><li>Fig. 7 shows an example of pipe members having a gradual increase of cross-sectional thickness from left to right.</li><li>Fig. 8 is a cross section of a longitudinal joint showing a mode of joining rib and stirrups.</li><li>Fig. 9 shows an example of profile interlocking the corresponding edge of two pipe members to form a longitudinal or transverse seal.</li><li>Fig. 10 shows another example of the edge profiling of elements to form a longitudinal or transverse seal.</li><li>Fig. 11 shows yet another example edge profiling of elements to form a longitudinal or transverse seal.</li><li>Fig. 12 shows an embodiment of a transverse spigot joint which is sealed by a special profile annular seal which is compressed using a suitable strapping.</li><li>Fig. 13 is a cross section of the conduit of Figure 12, showing the strap of the seal.</li><li>Fig. 14 shows the establishment of a joint in the case of reinforced concrete elements.</li><li>Fig. 15 is a diagram illustrating the results of stress calculations.</li><li>Fig. 16 is a sectional view of a hollow structure section reinforced concrete corresponding to the calculation of Figure 16.</li><li>Fig. 17 shows another embodiment, especially suitable for conduits of small cross section.</li><li>Fig. 18 shows a method of obtaining the seal.</li><li>Fig. 19 shows a fastening of the joint.</li><li>Fig. 20 shows another method of production of the seal.</li></ul>
1 shows, in solid lines, the section of a pipe 1 obtained by the process of the invention, and for comparison by dashes, the section of a circular section 2 same duct. The conduit according to the invention is obtained by assembling five elements of the same length.
Two basic elements 3 are substantially planar; two side 4 elements have a higher variable downward curvature than upwards; the profile is completed by an upper member 5, in section in a circular arc. The example shown is for guidance to a section of 10 m<sup>2</sup>. The total height H is 2.40 m and the width L of 5,00m, compared with the corresponding diameter D of the circular duct, which is 3.57 m. The excavation necessary for the duct according to the invention is wider at the base than to the circular pipe, but it is shallowest; and in total, the volume to be excavated may be less and work more easy.
2 shows another form of conduit according to the invention, wherein the elements of the bottom 3a are slightly curved, and which comprises two upper elements 5a instead of a.
Figure 3 shows yet another embodiment, which has the feature that the bottom part 3b forms a central cunette 6. It was expected that the culvert is in the middle of the element 3b and is slightly flared so that the elements are identical and stackable for transport, but of course other arrangements are possible. According to the conventional art, the addition of a culvert poses a virtually insoluble problem.
4 illustrates an example of the connection mode between two elements 4, 5 placed as elements 4a and 5a of FIG 2.
The element 4 is in a first stage provided with a connecting plate 7, fixed by a weld 8, which can be run in the factory or on site. This plate 7 has widened holes 9 which, during assembly, are in correspondence with enlarged holes 10 of the element 5. When mounting / interposed between the element 5 and the plate 7 a flexible seal 11 of elastomeric or the like, and then one proceeds to the junction with the aid of a screw 12 and a nut 13.
When the set of elements corresponding to the following section of the duct is mounted, slight relative movements of the elements 4 and 5 can appear, such as the level changes effect the bottom of the excavation. Slight movements can also be a consequence of the settlement of the underlying land. All these movements are made possible by the expansion of the holes 9 and 10. When these movements have stopped happening, we can proceed to the final junction elements by welding 14. The screw 12 and the nut 13 can further be deleted, and the holes 9 and 10 or only one of the two, can be closed by welding.
In Figure 5, there is shown in schematic perspective view a duct obtained by implementing the process according to the invention. This duct comprises longitudinal elements such as Al, Bl, Cl, etc ... for the first section A'L, B'l, C'l, etc ... for the second segment, and so on; these elements are interconnected by longitudinal seams, JL1, JL2, JL3, JL4, etc ... and by transverse seals JT1, JT2, JT3, JT4, etc ...
The method of the invention consists in a first step to determine a known manner by calculating the optimal profile section of the duct according to the parameters known about the installation site, the intrinsic characteristics of the duct itself and its conditions use. In calculating it involves the efforts urging the leads include:<ul><li>- The weight of the conduit,</li><li>- The weight of fluid passing through the conduit,</li><li>- The pressure to build in the conduit (penstock particular)</li><li>- The excess pressure resulting from the use of hydraulic equipment (valves, etc ...)</li><li>- The hydrostatic pressure of a body of water in which can be optionally embedded conduit,</li><li>- Uploading remplais where is buried conduit,</li><li>- Existing fixed surcharges possibly on remplais,</li><li>- Mobile surcharges possibly seeking embankments,</li><li>- Variations in temperature and humidity,</li><li>- The support reactions, etc .....</li></ul>
As indicated in the preamble, it is interesting to arrive at a profile whose lower-part is rather flattened and the upper portion corresponds to a curve resulting from the optimization of the calculation of stresses.
The second step is to divide the section of optimum profile thus obtained in adjacent sections each corresponding to a longitudinal element, such as Al, Bl, etc ..., and together providing a substantially continuous inner surface, designated by S in Figure 5 .
The third step is to give the cross section of at least some of said elements of varying thickness to suit the stresses exerted at different points of the section of the element considered. Thus, it was demonstrated in Figures 6 and 7 cross sections of duct elements showing how to vary the thickness of matière.Cette feature is extremely important, both for the manufacture and for the transport and assembly of element since the amount of material and thus the weight and cost are defined in the most accurate manner possible, depending on the parameters governing the implementation of the final pipe. If we consider the application of the invention to the construction d'- pipelines, aqueducts, etc ....., long lengths, it becomes easy for the influence of weight gain on final execution profitability of the work.
The duct elements according to the present invention can be made of different materials and be manufactured, in correspondence, by various methods. Thus it is possible to envisage the manufacture of elements such as Al, Bl, Cl, etc ... in a metal such as ductile iron, cast iron with spheroidal graphite, steel, aluminum alloys etc ... for such materials, it is possible to apply various processes, for example the cast piece by piece, continuous casting, spinning, forging, differential rolling, etc ... All these methods allow to achieve a homogeneous from the recesses or projections to be used later, when assembling the elements, the establishment of longitudinal and transverse joints, as will be explained below.
It is also possible to make duct elements in other materials as metals, including reinforced concrete, plastics or resins reinforced or not with fibers, etc ..... Under such conditions, the elements are made by molding using molds or forms, which also allow to obtain the projecting portions and the aforementioned hollow.
All implementation processes of materials defined above for achieving the duct elements according to the invention involve tooling, molds, molds, etc ..., which must consider the characteristics of the process of obtaining ducts according to the invention under the following conditions:<ul><li>- The inner surface of the manufactured pipe section must match the ideal profile section of the pipe, determined by calculation based on known parameters concertante installation type, the conditions of use of leads and its intrinsic characteristics. By "ideal profile" means, in the case of a pipe where the external conditions vary little, an average profile applicable to the conduct of a certain length,</li><li>- Each item must submit Overall dimensions for assembling with the other elements of the conduit and the various elements thick ers must be calculated to allow them to withstand the stresses to which they are subject,</li></ul>
The final sealing is obtained by various means appropriate for each material used, it is created from the interior of the conduit, after definitive stabilization (compression, expansion compensation, compacting, etc ...).
will now be described how to perform the assembly of the various elements to form a conduit, with reference to Figures 8 to 12 which show some embodiments of longitudinal joints and transverse joints. Thus there is shown in cross section in. Figure 4 a longitudinal seal established between the two duct elements Al and Bl. In this case there is provided, on either side of the points defined by the two surfaces 71,72 of the elements Al, Bl, respective outer longitudinal ribs 73,74 which extend over the entire length of the corresponding duct elements. These ribs may be formed during casting, spinning, rolling, or molding or corresponding elements they can also be reported by welding, in which case they can be discontinuous. These two ribs make it possible, as shown in Figure 8, the simple and efficient attachment d'- a locking stirrup 79, with 76.77 parts which are fitted in position between the bracket and the corresponding rib in operating for example by hammering or other similar process.
For absorbing the reactions acting in a direction perpendicular to the sectional profile of the duct, it is appropriate to leave lateral boundary surfaces of the duct elements Al, Bl, ... etc., shapes enabling them to absorb the stresses in the best way possible, taking into account all the parameters relating to the conditions of manufacturing and use of the duct, and also the material of which it consists. Thus, by way of non-limiting examples, given in Figures 8, 9 and 10 several profile templates of said side boundary surfaces of the duct elements. In Figure 8, the 71 et72 boundary surfaces are inclined relative to the plane perpendicular to the profile of the section of the conduit. Such a profiling of the seal surfaces for example suitable when the static loads on the pipe are predominant.
In Figure 9, the two lateral boundary surfaces of the duct elements Al, Bl, which are designated by 79 and 80, have corresponding rounded shapes so as to absorb the reactions acting in both directions in said plane perpendicular to the profile section.
In Figure 10, there is shown the boundary faces 82 and 83 which form steps for performing a socket.
Figures 11, there is shown the profiles 33 and 34 defining a cavity 35 which can be filled by a sealing material for example a casting resin.
It should be noted that all these forms of side surfaces of delimitation of conduit elements can be perfectly performed by any of the above manufacturing processes. To establish a good seal, is provided in each case between the corresponding surfaces of the abovementioned longitudinal seals, coatings, sealants, gaskets or sealing property very agents, in particular rubber, natural or synthetic, as shown respectively at 8 in Figure 8, in 81 in Figure 9 and 84 in Figure 10.
It should be noted in this regard that these seals provide a pressure seal.
In FIG 14, a longitudinal seal is shown which is established between two duct elements Al, Bl made of reinforced concrete. Has been designated by 20 and 21 the respective frames of the elements Al, .BL. To realize the junction is allowed to exceed the armatures 20, 21 during molding of the elements and, once they have been set up in the positions provided on the place of installation of the duct, it interconnects the end portions cient exceeding of the respective frames, as indicated at 22, then, using appropriate formwork elements such as 26, is cast a sealing mortar into the gap 23 to achieve the intended longitudinal seam.
In FIG 14, it was revealed in 24 and 25 of angular profiles and recessed edges of connection of the elements Al, Bl. These profiles are designed firstly to facilitate the attachment of the sealing mortar 23 and the other to complete the sealing of the joint, creating gaps for suppressing leakage paths located. Has been designated by 27 and 28 of the formwork of the holding members 26 which is fixed in position by nuts 29, 30.
In Figure 12, an embodiment is shown of a transverse joint between two duct sections respectively constituted by elements such as Al, ..., and elements such as A'1 ... etc ... One designated by 15 and 16 the boundary surfaces of the transverse seal. In the example, there is provided a peripheral seal indicated generally by 17 and comprising firstly a radial bead which fits into the gap between the surfaces 15, 16 and secondly by a peripheral ring whose inner surfaces come s! applied against the outer surfaces of the respective pipe members, said ring having on its outer peripheral surface of the raised portions 19, intended to be flattened by compression using a strap or necklace 18A, 18B, as shown in Figure<sub>13 </sub>which is a cross section of the duct of Figure 12. In this example, given without limitation, the raised portions 19 may have a profile dovetail and have divisions in their slots to create a seal type labyrinth. Flattening the strapping is made in two parts 18A, 18B interconnected by turnbuckles 31, 32 which are actuated for the final tightening.
It should be noted that although all the embodiments of joints between duct elements do not form involves bolting, such a process is not at all excluded and that it is possible to form or fixed on the elements of like portions of the rims and flanges which are then assembled with bolts or similar bodies.
In some applications it is possible, within the scope of the invention, to adopt for the conduit a mixed structure, that is to say to use one hand elements formed of a first material, example of reinforced concrete, in a first portion of the conduit, for example in the lower part between the longitudinal seams and JLL JL4 in Figure 5, and the other elements formed of a second material, for example a metal or a reinforced plastic or not fibers in the remaining part of the conduit. Such a composite structure may be recommended in a waterworks in open trench, that is to say without high loads on top of the duct, in a remote area where it pays to make the bottom in cast reinforced concrete and the upper part by thin elements, prefabricated in a factory and transported on site.
15 shows, in solid form of the neutral axis of a pipe section according to the invention (curve I), dashed (curve II) the distribution of the bending moment correspondantà vertical earth pressure and alternating strokes (curve III) the distribution of the bending moment corresponding to the lateral earth pressure. The complete calculation also includes determining a number of similar curves, corresponding, for example, the internal pressure in the true weight of the pipe, etc .... The calculation then includes combining results each corresponding to a type constraint.
It is observed that the full profile section has four areas of "nodes", one located in the lower part of the pipe, the other towards its upper section.
Figure 16 shows the half-section of a duct formed of four elements made of reinforced concrete.
It is observed that the thickness (h<sub>l</sub>, h<sub>2</sub>) In areas corresponding to the highest stresses of Figure 15, that is to say at the center of the base and on the sides is approximately 50% larger than the thickness h<sub>3</sub> the junctions sommet.Les JL1, JL2 between elements have been made in the areas of constraint nodes. In this figure the benchmark f<sub>1</sub> refers to reinforcing bars embedded in the concrete of the elements prepared in advance and f<sub>2</sub> denotes the anchoring irons, which have been folded over each other before being embedded in the concrete during the construction of the structure.
17 shows an embodiment suitable for pipes of relatively small cross section: 1.5 to 4 m<sup>2</sup> about. In a simplification, the section of the pipe is divided into two elements that can be carried separately without special difficulties because of their small size. The lower member 40 is made of concrete, and produced by molding, comprising the base with a flat bottom and sides. in addition it is observed includes stabilizing elements 41, which form part of it, and allow its easy installation in a flat-bottom search. These elements are stabi lisateurs volumes generally triangular cross section, with a horizontal lower face, these stabilizing elements not extending over the entire length of the element 40 for the purpose of relief. The top 42 of the driving element is simplest because it has the form of an upturned eaves, low curvature. It can be achieved either by molding or by extrusion. Where the lower member 40 is formed by extrusion, it is clear that the stabilizing members 41 are fixed subsequently, but before the establishment of the pipe, by screwing, welding or any suitable means.
Figure 16 shows in phantom a stabilizing element 41. This figure highlights another benefit of this stabilizer element in the case of a structure whose cross section is formed of more than two elements. We see in fact that the A2 side element, provided with the stabilizing element 41 outside can be alone in the final position. There is therefore no need to provide temporary support for the realization of JL2 junction with the base member A3.
Note also that in the case of a structure resting on the floor, the stabilizing element increases the resistance to lateral forces tending to overturn the structure, which is advantageous in the case of an anti-atomic shelter or otherwise, would be placed on the ground and exposed to blast effects.
18 shows an embodiment of seals in the case where the ele ments are material or weldable or bondable, for example of concrete:<ul><li>Each element Al, A2 relates to the edges of ledges 43 of weldable material or bondable, such as ferrous metal, in place during molding if the element is obtained in this manner. Flat elements 44 or other flat connecting elements weldable or bondable material on the brackets 42 are welded or glued thereon, optionally after soil stabilization.</li></ul>
19 shows another assembly of the structures according to the invention.
One of Al, has a threaded hole 45, which may be provided in an insert 46. The threaded bore is directed approximately perpendicular to the plane of the gasket. The other element A2 has a shoulder 47 with a hole 48 in which is inserted a screw 49 which screws into the hole 45 in passing with clearance through the hole 48.
20 shows another embodiment of sealing gasket, wherein the elements Al, A2 in concrete, are provided internally with a sealing coating 50 of sheet metal shuttering perdu.Un inner plate member 44 is then welded directly to the coating 50. a bracket, similar to that of Figure 18 may be provided on the other edge of the elements Al, A2.
It is observed that a number of provisions of assemblabe described above are used for setting up the conduit and did not intervene to contain alone in an essential way, the hydrostatic pressure in the case of use penstock, these hydrostatic pressures were partly offset by the surge in embankments.
To better secure the elements of a pipe, or other shelter and facilitate the achievement by points, one can possibly predict more prestressed cables forming strapping, cables or bars prestressed interconnecting adjacent longitudinal members in the direction the length of each other. Such cables or rods can interconnect each of at least two consecutive elements, for example, an element may be connected to the element which follows by a set of cables or rods, and to the element which precedes it by a similar game , which allows to operate the prestressing progressively as the progress of the installation. One can also provide that each cable or prestressing bar connects three consecutive items or more.
9 sheets
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| Patent expired after termination of 20 yearsExpiredPE20 | PE20 | GB | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
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Numbers
- Publication
- 0081402
- Publication, DOCDB
- 0081402
- Publication, EPODOC
- EP0081402
- Application
- 82402010
- Application, DOCDB
- 82402010
- Application, EPODOC
- EP19820402010
Titles3
- German
- Verfahren zur Herstellung von hohlen Elementen wie etwa Leitungen, Silos oder Bunkern
- English
- Process for obtaining hollow structures such as ducts, grain tanks or shelters.
- French
- Procédé d'obtention de structures creuses, telles que des conduites, silos ou abris.
Classification
- CPC, 7
- E04H7/30
- E04H7/28
- E04H9/12
- E21D11/083
- E21D11/15
- F16L9/22
- Y02A40/51
- IPC, 11
- E04H7 26
- E04H
- E04H7 28
- E04H7 30
- E04H9 10
- E04H9 12
- E21D
- E21D11 08
- E21D11 15
- F16L
- F16L9 22
Designated states1
- Contracting states, 1
- Sweden