Semiconductor device and method for fabricating the same
Abstract
A method of manufacturing a semiconductor comprising: Forming a first III-V interconnect layer (112) on a substrate (110); Forming a second III-V compound layer (114) on the first III-V compound layer (112), a material of the first III-V compound layer (112) being different from that of the second III-V compound layer (114) ; Forming a dielectric layer (122) on the second III-V interconnect layer (114); Forming an ohmic contact (136) that penetrates the dielectric layer (122) and connects to the second III-V interconnect layer (114); Forming an ARC layer (132) on the ohmic contact (136); Forming an etch stop layer (134) on the ARC layer (132); Forming a gate field plate (140) on the dielectric layer (122) using a deposition and etching process; and Forming a further dielectric layer (150) on the dielectric layer (122) using an ALD process, the further dielectric layer (150) also covering the gate field plate (140) and the ohmic contact (136).

Term
8.9 yearsleft in the term
Expires 3 September 2035.
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10 claims: 5 independent, 5 dependent
- 1Verfahren zur Herstellung eines Halbleiters, umfassend:Bilden einer ersten III-V-Verbindungsschicht (112) auf einem Substrat (110);Bilden einer zweiten III-V-Verbindungsschicht (114) auf der ersten III-V-Verbindungsschicht (112), wobei sich ein Material der ersten III-V-Verbindungsschicht (112) von dem der zweiten III-V-Verbindungsschicht (114) unterscheidet;Bilden einer Dielektrikumschicht (122) auf der zweiten III-V-Verbindungsschicht (114);Bilden eines ohmschen Kontaktes (136), der die Dielektrikumschicht (122) durchdringt und eine Verbindung zu der zweiten III-V-Verbindungsschicht (114) herstellt;Bilden einer ARC-Schicht (132) auf dem ohmschen Kontakt (136);Bilden einer Ätzstoppschicht (134) auf der ARC-Schicht (132);Bilden einer Gatefeldplatte (140) auf der Dielektrikumschicht (122) unter Verwendung eines Abscheidungs- und Ätzprozesses;und Bilden einer weiteren Dielektrikumschicht (150) auf der Dielektrikumschicht (122) durch einen ALD-Prozess, wobei die weitere Dielektrikumschicht (150) auch die Gatefeldplatte (140) und den ohmschen Kontakt (136) abdeckt.
- 5Verfahren nach einem der vorherigen Ansprüche, wobei die Ätzstoppschicht (134) aus Oxid oder Siliziumnitrid hergestellt ist;und/oder die ARC-Schicht (132) aus TiN hergestellt ist;und/oder die Gatefeldplatte aus TiN, Ti, Al, AlCu oder Cu hergestellt ist.
- 7Verfahren nach einem der vorherigen Ansprüche, weiterhin umfassend Bilden einer dotierten GaN-Region (120) zwischen dem Gatemetallstapel (160) und der AlGaN-Schicht (114).
- 8Verfahren nach einem der vorherigen Ansprüche, wobei eine 2DEG-Region (116) an dem Übergang der AlGaN-Schicht (114) und der GaN-Schicht (112) gebildet wird.
- 9Verfahren nach einem der vorherigen Ansprüche, wobei der ohmsche Kontakt (136) einen Sourcekontakt umfasst, wobei die Gatefeldplatte (140) mit dem Sourcekontakt elektrisch verbunden wird.
Independent claims5
45 paragraphs in 2 sections, as filed
GENERAL PRIOR ART
0001The integrated circuit (IC) industry has grown exponentially. Technological advances in IC materials and design have spawned generations of ICs, with each generation having smaller and more complex circuits than the previous generation. In semiconductor technology, gallium nitride (GaN) as the third generation of semiconductor material with a large band gap has a large band gap, a high breakdown voltage, and the two-dimensional electron gas has a high saturation electron velocity at high concentrations. Gallium nitride is used to form various integrated circuits such as high performance field effect transistors, metal insulator semiconductor field effect transistors (MISFETs), high frequency transistors and high electron mobility transistors (HEMTs).
0002<de-docref CY="US" DNUM="8633094" KI="B2">US 8 633 094 B2</de-docref> describes a manufacturing method of a multilayer structure of a semiconductor device, wherein a nitrogen plasma is generated and used to form a nitride layer. A subsequent treatment with a nitrogen-oxygen plasma is an oxynitride layer which comprises a gate dielectric layer.
0003<de-docref CY="US" DNUM="20140203289" KI="A1">US 2014/0 203 289 A1</de-docref> describes a HEMT device with a multilayer structure which has a two-dimensional electron gas layer, an etching stop layer, a P-semiconductor layer and a gate electrode.
0004describes a semiconductor device which has two AlGaN layers of different types, a gate electrode, a source electrode and a drain electrode.
0005<de-docref CY="US" DNUM="20140203289" KI="A1">US 2014/0 203 289 A1</de-docref> describes a HEMT device which has a stack structure with a silicon substrate, an AlN buffer layer, a thermal expansion layer made of AlGaN, a channel layer made of GaN, a mobility-promoting layer made of AlGaN and a resistance-reducing layer made of AlGaN. A gate and source and drain regions are formed on this stack structure.
Figure list
0006Aspects of the present disclosure are best understood from the following detailed description when read with the accompanying figures. It should be noted that various features are not drawn to scale in accordance with industry practice. In fact, the dimensions of the various features can be arbitrarily increased or decreased for clarity of discussion.<ul list-style="none" id="ul_0001"><li id="ul_0001_0001"><figref>1</figref> to <figref>16</figref> 14 are sectional views of different steps of a method of manufacturing a semiconductor device in accordance with some embodiments of the disclosure.</li><li id="ul_0001_0002"><figref>17</figref> and <figref>18</figref> 10 are schematic top views of the semiconductor device according to some embodiments of the disclosure.</li></ul>
DETAILED DESCRIPTION
0007The following disclosure provides many different embodiments or examples to implement different features of the article provided. Specific examples of components and arrangements are described below to simplify the present disclosure. Of course, these are only examples and are not intended to limit them. For example, the formation of a first feature above or on a second feature in the following description may include embodiments in which the first and second features are formed in direct contact, and also embodiments in which additional functions may be formed between the first and second features so that the first and second features cannot be in direct contact. In addition, the present disclosure may repeat reference numbers and / or symbols in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various described embodiments and / or configurations.
0008Furthermore, spatially relative terms such as "below", "below", "lower", "above", "upper" and the like may be used to facilitate the discussion herein of the relationship of an element or feature to one or other elements or to describe features as illustrated in the figures. The spatially relative terms are intended to encompass, in addition to the orientation shown in the figures, various orientations of the device when using or operating the device. The device can be otherwise oriented (rotated 90 degrees or in other orientations) and the spatial relative descriptors used herein can be interpreted accordingly.
0009<figref>1</figref> to <figref>16</figref> 14 are sectional views of different steps of a method of manufacturing a semiconductor device in accordance with some embodiments of the disclosure. In<figref>1</figref> comprises a semiconductor structure <b>100</b> a substrate <b>110</b>, a first III-V connection layer <b>112</b>that on the substrate <b>110</b> is formed, and a second III-V compound layer <b>114</b>that on the first layer <b>112</b> is formed.
0010The substrate <b>110</b> is a semiconductor substrate. In some embodiments, the semiconductor substrate is made of silicon, for example; a compound semiconductor such as silicon carbide, indium arsenide or indium phosphide; or an alloy semiconductor such as silicon germanium carbide, gallium arsenic phosphide or gallium indium phosphide. The substrate<b>110</b> can also comprise different doped regions, dielectric features or multi-stage coupling structures in the semiconductor substrate.
0011The first III-V connection layer <b>112</b> and the second III-V compound layer <b>114</b> are compounds made from the III-V groups in the Periodic Table of the Elements. However, the first III-V link layer is different<b>112</b> and the second III-V compound layer <b>114</b> of each other in the composition. In some embodiments of the semiconductor structure<b>110</b> comprises the first III-V connection layer <b>112</b> a gallium nitride (GaN) layer (also called the GaN layer <b>112</b> referred to as). The GaN layer<b>112</b> can be epitaxially grown by a number of processes including, but not limited to, organometallic chemical vapor deposition (MOCVD), also known as organometallic gas phase epitaxy (MOVPE), using suitable nitrogen and gallium containing precursors. Exemplary gallium-containing precursors are, for example, trimethyl gallium (TMG), triethyl gallium (TEG) or other suitable chemical precursors. Exemplary nitrogen precursors include, but are not limited to, phenylhydrazine, dimethylhydrazine, tertiary butylamine, ammonia, or other suitable chemical precursors.
0012In some embodiments, the second III-V interconnect layer comprises <b>114</b> an aluminum gallium nitride (AlGaN) layer (also called the AlGaN layer <b>114</b> referred to as). The AlGaN layer<b>114</b> can be epitaxially grown by MOCVD using appropriate aluminum, nitrogen and gallium precursors. The aluminum precursor includes trimethyl aluminum (TMA), triethyl aluminum (TEE) or suitable chemical precursors. Exemplary gallium-containing precursors are trimethyl gallium (TMG), triethyl gallium (TEG) or other suitable chemical precursors. Exemplary nitrogen precursors include, but are not limited to, phenylhydrazine, dimethylhydrazine, tertiary butylamine, ammonia, or other suitable chemical precursors. The AlGaN layer<b>114</b> can also be called a barrier layer. The GaN layer<b>112</b> and the AlGaN layer <b>114</b> contact each other directly. A transition layer, usually between the substrate<b>110</b> and the GaN layer <b>112</b> is present is not shown.
0013Different materials on the semiconductor substrate <b>110</b> are formed, cause the layers to have different band gaps. A bandgap discontinuity between the GaN layer<b>112</b> and the AlGaN layer <b>114</b> together with the piezo effect creates a very thin layer <b>116</b> of highly mobile conduction electrons in the GaN layer <b>112</b>. The thin layer<b>116</b> contributes to a conductive two-dimensional electron gas (2DEG) region near the junction of the two layers. The thin layer<b>116</b> (which is also called the 2DEG region <b>116</b> allows charge to flow through the device. This barrier layer like the AlGaN layer<b>114</b> can be doped or undoped. Because the 2DEG region under the gate exists at zero gate bias, most nitride devices are self-conducting or depletion devices.
0014The semiconductor structure further comprises a third III-V connection layer <b>118</b>that are on the AlGaN layer <b>114</b> is arranged. In some embodiments, the third III-V interconnect layer<b>118</b> a doped III-V compound layer, such as a p-doped GaN layer (also called the doped GaN layer <b>118</b> referred to as). The doped GaN layer<b>118</b> can be epitaxially grown by MOCVD using suitable aluminum, nitrogen and gallium precursors. The aluminum precursor includes trimethyl aluminum (TMA), triethyl aluminum (TEE) or suitable chemical precursors. Exemplary gallium-containing precursors are trimethyl gallium (TMG), triethyl gallium (TEG) or other suitable chemical precursors. Exemplary nitrogen precursors include, but are not limited to, phenylhydrazine, dimethylhydrazine, tertiary butylamine, ammonia, or other suitable chemical precursors. The AlGaN layer<b>114</b> can also be called a barrier layer.
0015With reference to <figref>2</figref> the doped GaN layer is patterned around a doped GaN region <b>120</b> on the AlGaN layer <b>114</b> define. In some embodiments, a mask layer, such as a photoresist layer, is formed on the doped GaN layer and the mask layer is patterned by a lithography process to form multiple features and multiple openings through the features on the doped GaN layer<b>118</b> are defined. The structure of the mask layer is formed in accordance with a predetermined IC structure. The lithography process can include photoresist coating, exposure, post exposure curing, and development. An etch process is then performed around the doped GaN region<b>120</b> define.
0016With reference to <figref>3</figref> is a dielectric layer <b>122</b> on the doped GaN region <b>120</b> and on the AlGaN layer <b>114</b> educated. The dielectric layer<b>122</b> may be made of silicon oxide, silicon nitride, silicon oxynitride, silicon carbide, low dielectric constant dielectric, or a combination thereof. The dielectric layer<b>122</b> can be formed by a deposition process such as an ALD process, a CVD process or a PVD process. The thickness of the dielectric layer<b>122</b> ranges from about 300 angstroms to about 3000 angstroms.
0017The dielectric layer <b>122</b> is further structured to include several of ohmic contact regions <b>124</b> in the dielectric layer <b>122</b> define. In some embodiments, the dielectric layer<b>122</b> selectively etched and cleaned to the ohmic contact regions <b>124</b> define. Exemplary etching processes include ion etching, reactive gas etching, chemical etching, and ion etching.
0018With reference to <figref>4</figref> is an ohmic metal layer <b>130</b> on the dielectric layer <b>122</b> and in the ohmic contact regions <b>124</b> educated. The ohmic metal layer<b>130</b> is on the hallway layer<b>122</b> and in the ohmic contact regions <b>124</b> deposited. The deposition process can be sputter deposition, evaporation or chemical vapor deposition (CVD). Exemplary ohmic metals include, but are not limited to, Ta, TaN, Pd, W, WSi<sub>2</sub>, Ti, Al, TiN, AlCu, AlSiCu and Cu. The thickness of the ohmic metal layer<b>130</b> is in the range of 2000 to 5000 angstroms. It then becomes a glow after the deposition of the ohmic metal layer<b>130</b> performed any desirable reactions between the ohmic metal and the adjacent AlGaN layer <b>114</b> to induce. In some embodiments, the ohmic metal layer is<b>130</b> formed by rapid thermal annealing (RTA) at an annealing temperature in the range of approx. 800 ° C to approx. 900 ° C.
0019An anti-reflective coating (ARC) layer <b>132</b> is still on the ohmic metal layer <b>130</b> educated. The ARC layer<b>132</b> is made, for example, of TiN or another suitable material. The ARC layer<b>132</b> is formed by a deposition process. In some embodiments, the ARC layer is<b>132</b> deposited by sputtering, evaporation or CVD. The ARC layer<b>132</b> can have a thickness in the range of about 50 to 500 angstroms.
0020There is also an etch stop layer <b>134</b> on the ARC layer <b>132</b> educated. The etch stop layer<b>134</b> can be made of oxide, SiN, or other suitable material. The etch stop layer<b>134</b> is deposited using suitable vapor deposition processes (e.g. CVD) or another method. Exemplary silicon nitrides (SiN) include amorphous SiN, trisilicon tetranitride, disilicon mononitride, and silicon mononitride. In some embodiments, the etch stop layer is<b>134</b> deposited to a thickness in the range of approximately 100 to 1000 angstroms.
0021With reference to <figref>5</figref> are the sections of the ohmic metal layer <b>130</b>, the ARC layer <b>132</b> and the etch stop layer <b>134</b> removed to ohmic contacts in the contact region <b>124</b> define. The ARC layer<b>132</b> and the etch stop layer <b>134</b> are on the ohmic contact <b>136</b> educated. The removal process includes performing one or more etching processes. The ohmic contacts<b>136</b> are with the AlGaN layer <b>114</b> connected. In some embodiments, the ohmic contacts connect<b>136</b> directly with the AlGaN layer <b>114</b>. The ohmic contacts<b>136</b> are used as part of a drain electrode and a source electrode.
0022With reference to <figref>6</figref> is a gate field plate <b>140</b> on the dielectric layer <b>122</b> educated. The processes of forming the gate field plate<b>140</b> include forming a gate field plate metal layer on the dielectric layer <b>122</b> and patterning the gate panel metal layer. The gate field plate metal layer can be formed by a deposition process such as an ALD process, a CVD process or a vacuum deposition process. The structuring process includes performing one or more etching processes. The gate field plate<b>140</b> can be made from TiN, Ti, Al, AlCu, Cu or any other suitable metal. The thickness of the gate field plate<b>140</b> is in the range of 100 to 1200 angstroms.
0023The gate field plate <b>140</b> is next to the doped GaN region <b>120</b> arranged. The gate field plate<b>140</b> is between the doped GaN region <b>120</b> and one of the ohmic contacts <b>136</b> educated. The gate field plate<b>140</b> covers the doped GaN region <b>120</b> not starting. The gate field plate<b>140</b> is to one of the ohmic contacts <b>136</b> electric.
0024The etch stop layer <b>134</b> is used to the underlying ARC layer <b>132</b> and ohmic contact <b>136</b> protect from this during the process of etching the gate field plate <b>140</b> to be etched. The ARC layer<b>132</b> is through the etch stop layer <b>134</b> protected so that the area of the ARC layer <b>132</b> can be kept smooth. The ohmic contact<b>136</b> is also through the etch stop layer <b>134</b> protected so that the profile of the ohmic contact <b>136</b> is maintained and the problem of metal loss of ohmic contact <b>136</b> during the process of defining the gate field plate <b>140</b> can be prevented.
0025With reference to <figref>7</figref> is another dielectric layer <b>150</b> on the dielectric layer <b>122</b> educated. The dielectric layer<b>150</b> also covers the gate field plate <b>140</b> and the ohmic contacts <b>136</b> from. The dielectric layer<b>150</b> can be made from silicon oxide, silicon nitride, silicon oxynitride, silicon carbide, dielectric with low dielectric constant, or a combination thereof. The dielectric layer<b>150</b> is formed by a deposition process like an ALD process. The thickness of the dielectric layer<b>150</b> ranges from about 500 angstroms to about 5000 angstroms.
0026With reference to <figref>8</figref> is an opening <b>152</b> formed which the dielectric layers <b>122</b> and <b>150</b> penetrates to at least part of the doped GaN region <b>120</b> to expose. The processes of forming the opening<b>152</b> include forming a mask layer, such as a photoresist layer, in the dielectric layer <b>150</b> is formed, and the mask layer is patterned by a lithography process to form multiple features and at least one opening through the features on the dielectric layer <b>150</b> is defined. The structure of the mask layer is formed according to a predetermined IC structure in which the position of the opening of the mask layer is substantially the same as the position of the opening<b>152</b> is. The lithography process can include photoresist coating, exposure, post exposure curing, and development. Then an etching process is performed around the opening<b>152</b> on the doped GaN region <b>120</b> to build.
0027After the opening <b>152</b> was formed around the doped GaN region <b>120</b> to expose a gate metal stack in the opening <b>152</b> formed and with the doped GaN region <b>120</b> connected. The gate metal stack is on the doped GaN region<b>120</b> formed and between the source and drain contacts (e.g. the ohmic contacts <b>136</b>) inserted. The gate metal stack includes a layer of conductive material, such as a metal layer, that functions as a gate electrode that is configured for voltage matching and electrical coupling to the channel. According to different embodiments, the gate metal stack can have different compositions.<figref>9</figref> to <figref>12</figref> 10 show the variations of the gate metal stack of the semiconductor device according to some embodiments of the disclosure.
0028In <figref>9</figref> includes the gate metal stack <b>160a</b> one or more transition insulation features under the metal layer <b>166</b> are arranged horizontally. The doped GaN region<b>120</b> is a p-doped GaN region. The transition isolation feature comprises an n-doped semiconductor layer<b>164</b> and an aluminum nitride (AlN) layer <b>162</b>that between the n-doped semiconductor layer <b>164</b> and the p-doped GaN region <b>120</b> is arranged, the layers being configured as a diode. In some embodiments, the AlN layer<b>162</b> be formed using MOCVD or another suitable technique. The gate metal stack<b>160a</b> results in a device that yields an Enrichment Type (E mode) device. In some embodiments, the n-doped semiconductor layer<b>164</b> an n-doped III-V compound layer. In some embodiments, the n-doped III-V interconnect layer is an n-doped GaN layer. The n-doped GaN layer<b>164</b> is by an n-dopant, such as. B., but not limited to, silicon, oxygen, or a combination thereof. In some embodiments, the n-doped GaN layer<b>164</b> be formed by MOCVD or other suitable technique. The p-doped GaN region<b>120</b> is by a p-type dopant such. B., but not limited to, magnesium, calcium, zinc, beryllium, carbon, and combinations thereof. In some embodiments, the p-doped GaN region<b>120</b> be formed by MOCVD or other suitable technique. The metal layer<b>168</b> includes Ti, Mo, Pt, Cr, W, Ni, Al, AlCu, AlSiCu, Cu or other suitable material. In the in<figref>9</figref> The embodiment shown are the gate metal stack <b>160a</b>, the source and drain contacts <b>136</b> and the 2DEG region <b>116</b> (as a channel) in the GaN layer <b>112</b> configured as an E-mode transistor, the E-mode transistor being turned on when a positive voltage applied to the gate stack for the forward voltage is large enough. A transistor configured in this way is also referred to as an E-mode transistor with high electron mobility (HEMT).
0029If in <figref>10</figref> the metal layer <b>166</b> of the gate metal stack <b>160b</b> in direct contact with the AIN layer <b>162</b> is placed over the p-doped GaN region <b>120</b> adjacent to the AlGaN layer <b>114</b> the resulting device results in a Schottky diode or an E-mode device with a low threshold voltage. In some embodiments, the AlN layer<b>162</b> be formed using MOCVD or another suitable technique. In some embodiments, the p-doped GaN region<b>120</b> by a p-type dopant such as e.g. B., but not limited to, magnesium, calcium, zinc, beryllium, carbon, and combinations thereof. In some embodiments, the p-doped GaN region<b>120</b> be formed by MOCVD or other suitable technique.
0030In <figref>11</figref> is the p-doped region <b>120</b> left out and the metal layer <b>166</b> of the gate metal stack <b>160c</b> in direct contact with the AlGaN layer <b>114</b> arranged, the resulting device resulting in a depletion (D mode) device. In some embodiments, the gate metal stack<b>160c</b>, the source and drain contacts (e.g. the ohmic contacts <b>136</b>) and the 2DEG region <b>116</b> in the GaN layer <b>112</b> configured as a D-mode transistor, the device being self-conductive at zero gate-source voltage. Therefore, the D-mode transistor can be turned off by pulling the gate with a negative voltage. A transistor configured in this way is also referred to as a D-mode transistor with high electron mobility (HEMT).
0031However, in some embodiments, as shown in FIG <figref>12</figref> the semiconductor device has a plurality of E-mode and / or D-mode HEMTs. In<figref>12</figref> is the E-mode HEMT <b>100a</b>that the gate metal stack <b>160a</b>, the source and drain contacts <b>136</b> and the 2DEG region <b>116</b> (as a channel) in the GaN layer <b>112</b> comprises on the substrate <b>110</b> educated. The D mode HEMT<b>100b</b>that the gate metal stack <b>160c</b>, the source and drain contacts (e.g. the ohmic contacts <b>136</b>) and the 2DEG region <b>116</b> in the GaN layer <b>112</b> is on the substrate <b>110</b> educated. The E mode HEMT<b>100a</b> and the D mode HEMT <b>100b</b> can make ohmic contact <b>136</b> share.
0032With reference to <figref>13</figref> becomes another ARC layer <b>170</b> on the gate metal stack <b>160</b> formed after the gate metal stack <b>160</b>that any or more of the gate metal stacks <b>160a</b> to <b>160c</b> which have the compositions and structures previously described, on the semiconductor structure <b>100</b> was formed. The ARC layer<b>170</b> is made, for example, of TiN, SiON or another suitable material. The ARC layer<b>170</b> is formed by a deposition and etching process. In some embodiments, the ARC layer is<b>170</b> deposited by sputtering, evaporation or CVD. The ARC layer<b>170</b> can have a thickness in the range of approximately 50 to 1000 angstroms.
0033With reference to <figref>14</figref> is an interlayer dielectric (ILD) layer 180 on the substrate <b>110</b> deposited. The ILD layer<b>180</b> covers the dielectric layer <b>150</b> and the gate metal stack <b>160</b> and the ARC layer <b>170</b> from. The ILD layer<b>180</b> is used to isolate and support capacitor features such as parallel conductive metal lines. The ILD layer<b>180</b> is made of dielectric. In some embodiments, the ILD layer is<b>180</b> made from materials with low dielectric constant (k) (ie, “low-k” materials) such as oxide, fluorinated silica glass (FSG), SiLK ™, SiN or another suitable dielectric. In some embodiments, an annealing process can be performed to improve the electrical insulation properties of the ILD layer<b>180</b> to improve. In addition, the ILD layer<b>180</b> be doped, e.g. B. carbon-doped oxide or boron / phosphorus-doped oxide to improve their step coverage and annealing properties. The area of the ILD layer<b>180</b> is flattened. The process of flattening the ILD layer<b>180</b> involves executing a CMP process.
0034With reference to <figref>15</figref> are multiple vias <b>182</b> in the ILD layer <b>180</b> educated. The vias<b>182</b> are to the ARC layers <b>132</b>, <b>170</b> guided. The vias<b>182</b> can be formed by one or more etching processes. Portions of the etch stop layer<b>134</b> are also removed to the ARC layer <b>132</b> to expose. The etchant used in the etching process can have a high selectivity between the ARC layer<b>132</b> and the other layers such as the etch stop layer <b>134</b>, the dielectric layer <b>150</b> and the ILD layer <b>180</b> exhibit.
0035After the vias <b>182</b> in the ILD layer <b>180</b> are formed around the ARC layers <b>132</b> and <b>170</b> to expose a metal layer <b>190</b> on the ILD layer <b>180</b> formed and fills the vias <b>182</b>. The metal layer<b>190</b> can be formed by one or more deposition processes. The deposition process can be sputter deposition, evaporation or chemical vapor deposition (CVD). The metal layer<b>190</b> is made of Ti, Mo, Pt, Cr, W, Ni, Al, AlCu, AlSiCu, Cu or another suitable material.
0036With reference to <figref>16</figref> the metal layer is structured and becomes several metal contacts <b>192</b>, each electrically with the ohmic contacts <b>136</b> are connected. The metal contacts<b>192</b> penetrate the etch stop layer <b>134</b>to deal with the ARC layer <b>132</b> connect to. In some embodiments, one or more of the ohmic contacts form<b>136</b> the ARC layer <b>132</b> and one or more metal contacts <b>192</b> a source electrode <b>200a</b>; one or more of the ohmic contacts<b>136</b>who have favourited ARC Layer <b>132</b> and one or more metal contacts <b>192</b> form a drain electrode <b>200b</b>; one or more of the gate metal stacks<b>160</b>who have favourited ARC Layer <b>170</b> and one or more metal contacts <b>192</b> form a gate electrode <b>200c</b>.
0037In some embodiments, the gate field plate <b>140</b> between the gate electrode <b>200c</b> and the drain electrode <b>200b</b> arranged. The gate field plate<b>140</b> is with the source electrode <b>200a</b> electrically connected. The introduction of the gate field plate<b>140</b> played a role in gate modulation, the effect of leakage current between state trap to limit the current dip effect; simultaneously with the introduction of the gate field plates<b>140</b> became the electric field between the gate electrode <b>200c</b> and the drain electrode <b>200b</b> redistributed. Without a gate field plate, the electric field strength has a tip region between the gate electrode<b>200c</b> and the drain electrode <b>200b</b> on. However, if the gate field plate<b>140</b> between the gate electrode <b>200c</b> and the drain electrode <b>200b</b> the region with the maximum electric field strength becomes the drain electrode <b>200b</b> expanded and the tip of the electric field between the gate electrode <b>200c</b> and the drain electrode <b>200b</b> reduced, which can greatly improve the breakdown voltage of the device. Furthermore, the gate field plate reduces<b>140</b> also the gate-to-drain capacitance (Cgd).
0038Reference is now made to <figref>17</figref>10 is a schematic top view of the semiconductor device according to some embodiments of the disclosure. The semiconductor device may include multiple E-mode HEMTs or D-mode HEMTs. The semiconductor device includes a source line<b>210</b>, a gate line <b>220</b>, a drain line <b>230</b> and a gate field plate <b>240</b> in a parallel arrangement. The gate line<b>220</b> includes several of the gate electrodes <b>200c</b> arranged linearly. The drain line<b>230</b> includes multiple drain electrodes <b>200b</b> arranged linearly. In some embodiments, the gate line is<b>220</b> between the source line <b>210</b> and the drain line <b>230</b> arranged and the gate field plate <b>240</b> is between the gate line <b>220</b> and the drain line <b>230</b> arranged. The semiconductor device further comprises a first metal line<b>250</b>that with the drain line <b>230</b> connected and to the drain line <b>230</b> is vertical. The semiconductor device further includes a second metal line<b>260</b>going to the source line <b>210</b>, the gate line <b>220</b>, the drain line <b>230</b> and the gate field plate <b>240</b> is arranged vertically. The source management<b>210</b> and the gate field plate <b>240</b> are with the vias of the second metal line <b>260</b> connected in such a way that the gate field plate <b>240</b> with the source management <b>210</b> through the second metal line <b>260</b> is electrically connected. The semiconductor device further includes a third metal line<b>270</b>that with the gate line <b>220</b> connected and to the gate line <b>220</b> is vertical.
0039Reference is now made to <figref>18</figref>10 is a schematic top view of the semiconductor device according to some embodiments of the disclosure. The semiconductor device can include both E-mode HEMTs and D-mode HEMTs. The semiconductor device includes multiple source lines<b>210</b>, multiple gate lines <b>220</b>, at least one drain line <b>230</b> and several gate field plates <b>240</b> in a parallel arrangement. Each of the gate lines<b>220</b> comprises several of the linearly arranged gate electrodes <b>200c</b>. The drain line<b>230</b> comprises several linearly arranged drain electrodes <b>200b</b>. In some embodiments, E-mode HEMTs and D-mode HEMTs can drain the line<b>230</b> share. The gate line<b>220</b> is between the source line <b>210</b> and the drain line <b>230</b> arranged and the gate field plate <b>240</b> between the gate line <b>220</b> and the drain line <b>230</b> arranged. That is, the gate field plates<b>240</b> are on opposite sides of the drain line <b>230</b> arranged the gate lines <b>220</b> are on opposite sides of the gate field plates <b>240</b> arranged and the source lines <b>210</b> are on opposite sides of the gate lines <b>240</b> arranged. The semiconductor device further comprises a first metal<b>250</b>that with the drain line <b>230</b> connected and to the drain line <b>230</b> is vertical. The semiconductor device further includes a second metal line<b>260</b>that are perpendicular to the source lines <b>210</b>, the gate lines <b>220</b>, the drain line <b>230</b> and the gate field plates <b>240</b> is arranged. The source lines<b>210</b> and the gate field plates <b>240</b> are with vias of the second metal line <b>260</b> connected so that the gate field plates <b>240</b> with the source lines <b>210</b> through the second metal line <b>260</b> are electrically connected. The semiconductor device further includes a third metal line<b>270</b>that with the gate lines <b>220</b> connected and to the gate lines <b>220</b> is vertical.
0040The semiconductor device includes an etch stop layer formed on the ARC layer so that the ARC layer is protected by the etch stop layer during the process of forming the gate field plate. The ohmic contact profile is maintained and the problem of ohmic contact metal loss during the process of defining the gate field plate can be avoided.
0041A semiconductor device may include a gallium nitride (GaN) layer on a substrate, an aluminum gallium nitride (AlGaN) layer disposed on the GaN layer, a gate metal stack disposed on the AlGaN layer, at least one ohmic contact located on the AlGaN layer is arranged, a gate field plate, which is arranged between the ohmic contact and the gate metal stack, an anti-reflection coating (ARC) layer, which is formed on the ohmic contact, and have an etch stop layer which is formed on the ARC layer.
0042A semiconductor device can have a first III-V connection layer on a substrate, a second III-V connection layer on the first III-V connection layer, material of the first III-V connection layer being different from that of the second III-V connection layer a gate metal stack which is arranged on the second III-V connection layer, a source contact and a drain contact which are arranged on opposite sides of the gate metal stack, a gate field plate disposed between the gate metal stack and the drain contact, an anti-reflective coating (ARC) layer formed on the source contact and the drain contact, and an etch stop layer formed on the ARC layer.
0043A method of manufacturing a semiconductor includes forming a first III-V interconnect layer on a substrate, forming a second III-V interconnect layer on the first III-V interconnect layer, wherein a material of the first III-V interconnect layer is different from differs from that of the second III-V connection layer, the formation of a dielectric layer on the second III-V connection layer, the formation of an ohmic contact, that penetrates the dielectric layer and connects to the second III-V interconnect layer, forming an anti-reflective coating (ARC) layer on the ohmic contact, forming an etch stop layer on the ARC layer, and forming a gate plate on the dielectric layer using a Deposition and etching process.
0044The foregoing describes features of multiple embodiments so that those skilled in the art can better understand the aspects of the present disclosure.
Contents2
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| Document | Relation | Office | Cited during |
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| US2014203289A1 | Cites | United States of America | Applicant |
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| US2014252368A1 | Cites | United States of America | Search report |
| US7038252B2 | Cites | United States of America | Search report |
| US8633094B2 | Cites | United States of America | Applicant |
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Titles2
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- Verfahren zur Herstellung einer Halbleitervorrichtung
- English
- Method of manufacturing a semiconductor device
Classification
- CPC, 9
- H10D30/015
- H10D30/475
- H10D64/111
- H10D64/256
- H10D64/257
- H10D62/8503
- H10D62/343
- H10D64/62
- H10D62/85
- IPC, 13
- H01L21 338
- H01L29 778
- H01L29 812
- H01L29 201
- H10D30 47
- H10D30 01
- H10D30 87
- H10D62 17
- H10D62 85
- H10D62 852
- H10D64 00
- H10D64 23
- H10D64 62