Functional fabric and manufacturing method thereof
Abstract
The present invention relates to a functional fabric and a method for producing the same. The functional cloth includes a polyurethane resin matrix and a plastic optical molding material. In the functional cloth, the content of the polyurethane resin matrix is 48 wt % to 95 wt %, and the content of the plastic optical molding material is 5 wt % to 50 wt %. The functional fabric further comprises: ultraviolet absorbers, antioxidant additives, and antibacterial additives. The functional fabric meets the following test standards: (1) Phenolic yellowing test reached level 4; (2) QUV (ASTM G154) test passed for at least sixty hours, and the appearance of the fabric is no abnormality and no cracks; ( 3) Pass the water decomposition resistance test (Jungle Test) for at least four weeks, and the test conditions are 70 °C temperature and 95% relative humidity; one of them.

Term
14.5 yearsto projected expiry
Projected expiry 15 March 2041, counted from filing; an application has no term until it is granted.
- Priority and filed
- Published
- Today
- Projected expiry
10 claims: 2 independent, 8 dependent
- 1一种功能性布料的制造方法,其特征在于,所述功能性布料的制造方法包括: 将塑料光学成型材料与溶剂进行混合,并且在50℃至100℃的温度下进行加热处理,以 形成高分子溶液; 将聚氨酯树脂与所述高分子溶液进行混合,以形成黏度介于1,000厘泊至4,000厘泊的 膏状材料; 将所述膏状材料涂布至载体上,以使得所述膏状材料形成为膜状材料;以及 移除所述膜状材料中的所述溶剂,以使得所述膜状材料形成为功能性布料;其中,在所 述功能性布料中,所述塑料光学成型材料的重量百分比范围为5wt%至50wt%,并且所述聚 氨酯树脂的重量百分比范围为48wt%至95wt%。
- 2根据权利要求1所述的功能性布料的制造方法,其特征在于,所述塑料光学成型材料 为经回收的塑料光学成型材料。
- 3根据权利要求1所述的功能性布料的制造方法,其特征在于,所述塑料光学成型材料 是选自由环烯煌聚合物、环烯煌共聚物、聚甲基丙烯酸甲酯、聚碳酸酯、及聚苯乙烯所组成 的材料群组的至少其中之一;其中,所述溶剂是选自由二甲基甲酰胺、丁酮、甲苯、异丙醇、 及乙酸乙酯所组成的材料群组的至少其中之一。
- 4根据权利要求1所述的功能性布料的制造方法,其特征在于,所述功能性布料的制造 方法进一步包括:将紫外线吸收剂及抗菌添加剂混合至所述膏状材料中,以使得所述功能 性布料在成形后、包含有所述紫外线吸收剂及所述抗菌添加剂;其中,在所述功能性布料 中,所述紫外线吸收剂的重量百分比范围为0. Iwt%至5.Owt%,并且所述抗菌添加剂的重 量百分比范围为0.2wt %至8. Owt % ο
- 5根据权利要求4所述的功能性布料的制造方法,其特征在于,所述紫外线吸收剂为二 苯甲酮、苯并三嗖、三嗪类、甲眯类、丙二酸酯类、及苯并喈口井类的至少其中之一;其中,所 述抗菌添加剂为银离子抗菌剂及锌离子抗菌剂的至少其中之一。
- 6根据权利要求1至5中任一项所述的功能性布料的制造方法,其特征在于,所述功能 性布料为无孔质防水透湿薄膜;其中,所述功能性布料具有介于5, OOOmin%0至20,000mmH 2 0 的防水度、介于50,0008/1112/天至150,0008/1112/天的透湿度、及介于501^/(31112至3501^/(31112的 抗张强度;其中,所述功能性布料符合以下测试标准:(1)达到4级的酚黄变测试;(2)通过至 少六十小时的QUV(ASTM G154)测试,并且所述功能性布料的外观无异常且无龟裂;⑶通过 至少四周的耐水分解测试,并且测试条件为70℃的温度及95%的相对湿度;以及⑷符合全 球回收标准及再生成分标准认证的至少其中之一。
- 7一种功能性布料,其特征在于,所述功能性布料包括: 聚氨酯树脂基质,所述聚氨酯树脂基质在所述功能性布料中的重量百分比范围为 48wt %至95wt % ;以及 塑料光学成型材料,分散于所述聚氨酯树脂基质中,并且所述塑料光学成型材料在所 述功能性布料中的重量百分比范围为5wt%至50wt% ; 其中,所述功能性布料符合以下测试标准:(1)达到4级的酚黄变测试; (2)通过至少六十小时的QUV(ASTM G154)测试,并且所述功能性布料的外观无异常且 无龟裂;(3)通过至少四周的耐水分解测试,并且测试条件为70 ℃的温度及95 %的相对湿 度;以及⑷符合全球回收标准及再生成分标准认证的至少其中之一。
- 8根据权利要求7所述的功能性布料,其特征在于,所述功能性布料进一步包括残留于 所述聚氨酯树脂基质及所述塑料光学成型材料中的溶剂,并且所述溶剂的残留浓度是介于 50Ppm至400ppm。
- 9根据权利要求7所述的功能性布料,其特征在于,所述功能性布料进一步包括分散于 所述聚氨酯树脂基质中的紫外线吸收剂及抗菌添加剂;其中,在所述功能性布料中,所述紫 外线吸收剂的重量百分比范围为0.1wt%至5.0wt%,并且所述抗菌添加剂的重量百分比范 围为0.2wt % 至8.0wt %。
- 10根据权利要求7至9中任一项所述的功能性布料,其特征在于,所述功能性布料为无 孔质防水透湿薄膜;并且,所述功能性布料具有介于5,000mmH 2 O至20,000mmH 2 O的防水度、介 于50,000g/m 2 /天至150,000g/m 2 /天的透湿度、及介于50kg/cm 2 至350kg/cm 2 的抗张强度。
Independent claims10
91 paragraphs in 1 section, as filed
Functional fabric and its manufacturing method Technical field
[0001] The present invention relates to a functional fabric, in particular to a functional fabric and a manufacturing method thereof.
Background technique
[0002] The existing waterproof and moisture-permeable films have been able to achieve better waterproof and moisture-permeable properties through various manufacturing processes or process conditions improvement, so that they can be applied to many textile products or functional fabrics. However, the water decomposition resistance test (Jungle Test) of the existing waterproof and moisture-permeable film can only pass two weeks (the test conditions are a temperature of 70° C. and a relative humidity of 95%). The QUV (ASTM G154) test of the existing waterproof and moisture permeable film can only pass thirty hours. Although plastic recycled material was added to the waterproof and moisture-permeable film, its tensile strength was not significantly improved.
[0003] So, the present inventor thinks that the above-mentioned defects can be improved, and Nate devotes himself to research and cooperates with the application of scientific principles, finally proposes a kind of rationally designed and effectively improves the present invention of the above-mentioned defects.
SUMMARY OF THE INVENTION
[0004] The embodiment of the present invention is to provide a functional fabric and a manufacturing method thereof, which can effectively improve the defects existing in the prior art.
[0005] The embodiment of the present invention discloses a method for manufacturing a functional fabric, comprising: mixing a plastic optical molding material with a solvent, and performing heat treatment at a temperature of 50° C. to 100° C. to form a polymer solution; mixing a polyurethane resin with the polymer solution to form a paste material with a viscosity ranging from 1,000 cps to 4,000 cps; coating the paste material on a carrier so that the forming a paste-like material into a film-like material; and removing the solvent in the film-like material, so that the film-like material is formed into a functional cloth; wherein, in the functional cloth, the The weight percentage of the plastic optical molding material ranges from 5 wt % to 50 wt %, and the weight percentage of the polyurethane resin ranges from 48 wt % to 950 ± %.
[0006] Preferably, the plastic optical molding material is recycled plastic optical molding material.
Preferably, described plastic optical molding material is selected from cycloolefin polymer (cycloolefin polymer, COP), cycloolefin copolymer (cycloolefin copolymer, COC), poly(methyl methacrylate) (poly(methyl methacrylate), At least one of the material group consisting of PMMA), polycarbonate (PC), and polystyrene (PS); wherein, the solvent is selected from dimethylformamide (DMF) ), methyl ethyl ketone (MEK), toluene (TOL), isopropanol (IPA), and at least one of the material group consisting of ethyl acetate (EAC).
Preferably, the manufacturing method of the functional fabric further comprises: mixing an ultraviolet absorber and an antibacterial additive into the paste-like material, so that after the functional fabric is formed, it contains the Ultraviolet absorber and the antibacterial additive; wherein, in the functional fabric, the weight percent range of the ultraviolet absorber is 0.1wt% to 5.0wt%, and the weight percent range of the antibacterial additive is 0.2wt% to 8.0 wt%.
Preferably, described ultraviolet absorber is benzophenone (Benzophenone), benzotriazole (Benzotriazole), triazine (Triazine), formamidine (Formamidine), malonate (Malonate) ,and
At least one of Benzoxazine; wherein, the antibacterial additive is at least one of a silver ion antibacterial agent and a zinc ion antibacterial agent.
[0010] Preferably, the functional fabric is a non-porous waterproof and moisture-permeable film; wherein, the functional fabric has a water resistance between 5,000111111% 0 to 20,0000000000 H2θ, between 50,000g/ m'/day (day) to 150,000g/m'/day, a moisture permeability, and a tensile strength (tensile strength) ranging from 80kg/cm2 to 350kg/cm2; wherein, the functional fabric meets the following Test standards: (1) Phenolic yellowing test of grade 4; (2) QUV (ASTM G154) test for at least 60 hours, and the appearance of the fabric is no abnormal and no cracks; (3) At least four weeks of water decomposition resistance test Qugle Test ), and the test conditions are a temperature of 70°C and a relative humidity of 95%; and (4) at least one of the Global Recycling Standard (GRS) and Recycled Component Standard (RCS) certification.
[0011] The embodiment of the present invention also discloses a functional fabric, comprising: a polyurethane resin matrix, the weight percentage range of the polyurethane resin matrix in the functional fabric is 48wt% to 95wt%; and a plastic optical molding The material is dispersed in the polyurethane resin matrix, and the weight percentage of the plastic optical molding material in the functional cloth ranges from 5wt% to 50wt%; wherein, the functional cloth meets the following test standards: (1 ) The phenolic yellowing test that reaches the necessary level; (2) The QUV (ASTM G154) test for at least 60 hours is passed , and the test conditions are a temperature of 70°C and a relative humidity of 95%; and (4) at least one of the Global Recycling Standard (GRS) and Recycled Component Standard (RCS) certification. [0012] Preferably, the functional fabric further comprises a solvent remaining in the polyurethane resin matrix and the plastic optical molding material, and a residual concentration of the solvent is between 50ppm and 400ppm.
Preferably, the functional fabric further comprises an ultraviolet absorber and an antibacterial additive dispersed in the polyurethane resin matrix; wherein, in the functional fabric, the weight percentage of the ultraviolet absorber ranges Iwt% to 5.0wt%, and the weight percent range of the antimicrobial additive is 0.2wt% to 8.0wt%.
[0014] Preferably, the functional fabric is a non-porous waterproof and moisture-permeable film; and, the functional fabric has a water repellency between 5,000111111 to 0 to 20,0000000000 H2θ, between 50,0008/ A moisture permeability of 1112/day to 150,0008/1112/day, and a tensile strength ranging from SOkg/cm' to 350kg/cm2.
[0015] To sum up, the functional fabric and the manufacturing method thereof according to the embodiment of the present invention can be prepared by dissolving the plastic optical molding material in the solvent selected above, and then mixing the plastic optical molding material with the polyurethane resin, In order to form a paste material with uniform concentration and specific viscosity, the compatibility and dispersion uniformity between the plastic optical molding material and the polyurethane resin can be effectively improved, and the final formed functional fabric can maintain a certain waterproof and permeability. humidity.
Furthermore, since the plastic optical molding material disclosed in the embodiment of the present invention can be selected from the recycled plastic optical molding material, the manufacturing cost of the functional cloth can be reduced, and the recycling and reuse of waste and the environmental protection and energy saving can be achieved. Purpose (functional fabrics can meet the global recycling standard GRS certification and/or RCS certification).
In order to be able to further understand feature of the present invention and technical content, please refer to the following detailed description of the present invention and accompanying drawings, but these descriptions and accompanying drawings are only used to illustrate the present invention, rather than protection scope of the present invention make any restrictions.
Description of drawings
[0018] FIG. 1 is a flow chart of a manufacturing method of a functional fabric according to an embodiment of the present invention.
Detailed ways
[0019] The following is to illustrate the disclosed embodiments of the present invention through specific specific embodiments, and those skilled in the art can understand the advantages and effects of the present invention from the disclosed content. The present invention can be implemented or applied through other different specific embodiments, and various details in this document can also be modified and changed based on different viewpoints and applications without departing from the concept of the present invention. In addition, the drawings of the present invention are merely schematic illustrations, and are not drawn according to the actual size, and are stated in advance. The following embodiments will further describe the related technical contents of the present invention in detail, but the disclosed contents are not intended to limit the protection scope of the present invention.
It should be understood that although terms such as "first", "second", "third" and the like may be used herein to describe various components or signals, these components or signals should not be affected by these terms limits. These terms are primarily used to distinguish one component from another component, or one signal from another. In addition, the term "or", as used herein, should include any one or a combination of more of the associated listed items, as the case may be.
[Manufacturing method of functional cloth]
[0022] As shown in FIG. 1, this embodiment discloses a method for manufacturing a functional fabric. The manufacturing method of the functional fabric includes step S110, step S120, step S130, step S140, and step S150. It must be noted that, the sequence of each step and the actual operation mode described in this embodiment can be adjusted according to requirements, and are not limited to those described in this embodiment.
[0023] Step S110 is to mix a plastic optical molding material with a solvent to form a polymer solution. In more detail, in order to uniformly disperse and dissolve an appropriate amount of the plastic optical molding material into the solvent, the plastic optical molding material and the solvent have a better proportion configuration in the dosage range, and the mixing temperature conditions There is also a preferred temperature operating range. Specifically, step S110 of this embodiment is to mix 5 to 50 parts by weight of a plastic optical molding material and 48 to 95 parts by weight of a solvent, and mix the above-mentioned plastic optical molding material and the solvent The mixture is heated and stirred at a temperature of 50°C to 100°C, so that the plastic optical molding material can be uniformly dispersed and dissolved in the solvent, thereby forming the polymer solution. Preferably, the content of the plastic optical molding material is between 8 parts by weight and 50 parts by weight, and the content of the solvent is between 48 parts by weight and 90 parts by weight.
In terms of material type, described plastic optical molding material is cycloolefin polymer (cycloolefin polymer, COP), cycloolefin copolymer (cycloolefin copolymer, COC), poly(methyl methacrylate) (poly(methyl methacrylate), At least one of PMMA), polycarbonate (PC), and polystyrene (PS). Preferably, the plastic optical molding material is at least one of cycloolefin polymer, cycloolefin copolymer, polymethyl methacrylate, and polycarbonate. Particularly preferably, the plastic optical molding material is at least one of a cycloolefin polymer and a cycloolefin copolymer, but the present invention is not limited thereto.
[0025] In terms of physicochemical properties, the plastic optical molding material has a refractive index between 1.45 and 1.60, and preferably between 1.48 and 1.55. The plastic optical molding material has an Abbe number between 30 and 60, and preferably between 50 and 60. The plastic optical molding material has a visible light transmittance of not less than 85%, and preferably not less than 88%. The plastic optical molding material has a thermal expansion coefficient between 50 and 70, and preferably between 60 and 70. In addition, in an embodiment of the present invention, the plastic optical molding material is a plastic material suitable for making an optical lens, but the present invention is not limited.
[0026] It is worth mentioning that the plastic optical molding material can be, for example, recycled plastic optical molding material. In more detail, the recycled plastic optical molding material can be, for example, unqualified products, scraps, scraps, or any discarded materials generated from the raw materials of plastic optical molding materials during the manufacturing process. plastic optics
Molded products of type materials.
In the selection of solvent, in order to be able to dissolve the above-mentioned plastic optical molding material uniformly, and to increase the compatibility and dispersion uniformity between the plastic optical molding material and the urethane resin as described below, in this embodiment , the solvent is preferably selected from the group consisting of dimethylformamide (DMF), methyl ethyl ketone (MEK), toluene (TOL), isopropanol (IPA), and ethyl acetate At least one of the material group consisting of ethyl acetate (EAC), but the present invention is not limited thereto. For example, as long as the choice of the solvent can dissolve the plastic optical molding material, and at the same time can increase the compatibility and dispersion uniformity between the plastic optical molding material and the polyurethane resin, it all conforms to the protection spirit of the present invention, and belongs to the present invention. the scope of protection of the invention.
Step S120 is to mix a polyurethane resin (full name is polyurethane, English name is polyurethane) and above-mentioned macromolecule solution by the mode of stirring, to form a paste material (also can be called slurry material or pasty material)ο
In more detail, in order to allow the paste material to be processed more easily in subsequent process steps (such as step S130), the viscosity of the paste material is preferably adjusted to be between 1,000 centipoise (cP) to 4,000 centipoise (cP), and more preferably from 1500 centipoise to 3,000 centipoise. Wherein, the way of preparing the viscosity of the paste-like material can be realized, for example, by adjusting the mixing ratio between the polyurethane resin and the polymer solution, or by adding an appropriate amount of thickener, which is not limited in the present invention. .
[0030] It is worth mentioning that, in order to increase the material properties of the finally formed functional cloth, the manufacturing method of the functional cloth may further include (step S130); mixing a silicon-containing additive into the above-mentioned paste material, So that the functional fabric contains the silicon-containing additive after being formed.
[0031] For example, in an embodiment of the present invention, in order to increase the surface smoothness of the final formed functional fabric, the silicon-containing additive may be an organic compound having an alkoxysilane group in its molecular structure. Silicon-containing additives, and the organic silicon-containing additives can be selected from polydimethylsiloxane, polymethylphenylsiloxane, polyacid polyester modified organosiloxane, and alkyl modified organosiloxane at least one of the alkanes.
It should be noted that, the material selection of the silicon-containing additive can be simply selected from one of the above-mentioned material types; is not restricted. For example, the silicon-containing additive can be selected from polydimethylsiloxane, which can improve the surface flatness of the film, and silicon dioxide, which can improve the anti-sticking property of the film. Furthermore, no matter how the material of the above-mentioned silicon-containing additive is selected, the weight percentage of the silicon-containing additive in the final formed functional cloth is preferably in the range of 0.01 wt % to 5 wt %. In an embodiment of the present invention, in order to increase the UV resistance of the finally formed functional fabric, the manufacturing method of the functional fabric may further include (step S130 ): mixing an UV absorber into the above-mentioned paste-like material , so that the functional fabric contains the ultraviolet absorber after being formed.
[0033] The weight percentage range of the ultraviolet absorber in the final formed functional fabric is preferably 0.1wt% to 5.0wt%. The ultraviolet absorber is preferably selected from the group consisting of Benzophenone, Benzotriazole, Triazine, Formamidine, Malonate, and At least one of the material group consisting of Benzoxazine.
[0034] The material types of the above-mentioned ultraviolet absorbers are particularly suitable for addition to polymer mixtures of polyurethane resin mixed plastic optical molding materials. That is to say, the above-mentioned ultraviolet absorber can have good compatibility and dispersibility with the polymer mixture, so that the functional fabric has good anti-ultraviolet ability. If other types of UV absorbers are used, functional fabrics may not produce good UV resistance.
[0035] In an embodiment of the present invention, in order to increase the antibacterial ability of the final formed functional cloth, the manufacturing method of the functional cloth may further include (step S130): mixing an antibacterial additive into the above-mentioned paste-like material , so that the functional fabric contains the antibacterial additive after being formed.
[0036] The weight percentage of the antibacterial additive in the final formed functional fabric is preferably 0.2 wt % to 8.0 wt %. Furthermore, the antibacterial additives are inorganic substances such as metal ions with antibacterial properties and their complexes with inorganic carriers, such as silver ion antibacterial agents, zinc ion antibacterial agents, etc. Thereby, the functional fabric can have an antibacterial activity value of not less than 2.0 (in compliance with FTTS-FA-027, AATCC-100, JIS-L1902, ASTM-E2149, or ISO-20743 Antibacterial Textiles Verification Specification).
[0037] Step S140 is to coat the above-mentioned paste-like material on a carrier, so that the paste-like material is formed into a film-like material. In more detail, the paste-like material can be applied to the carrier, for example, by means of doctor blade, spray coating, or roller coating. Furthermore, the coating amount of the paste material applied to the carrier is preferably 15 grams to 60 grams of paste material (preferably 15 grams to 50 grams) per square meter of the carrier, and the The carrier is preferably at least one selected from paper and cloth.
[0038] It must be noted that, since the film-like material is formed by coating the paste-like material on the carrier, the composition of the film-like material is the same as the composition of the paste-like material. More specifically, the composition of the film-like material includes a plastic optical molding material, a polyurethane resin, and a solvent (and optionally includes a silicon-containing additive, an anti-ultraviolet additive, or an antibacterial additive as appropriate).
In addition, in the functional fabric of final shaping, above-mentioned each composition (comprising: polyurethane resin matrix, plastic optical molding material, and other additives, such as silicon-containing additives, ultraviolet absorbers, antibacterial additives) the sum of the weight percentages is 100wt%.
Preferably, this embodiment further includes a defoaming treatment step before the step of coating the paste material on the carrier, but the present invention is not limited thereto. The defoaming treatment step is to use a vacuum defoaming machine or a defoaming agent to perform defoaming treatment on the pasty material to remove air bubbles in the pasty material. In this way, air bubbles can be prevented from affecting the waterproof and moisture permeability or other physical and chemical properties of the functional fabric, and the product yield of the functional fabric can be improved.
[0041] Step S150 is to remove the solvent in the above-mentioned film-like material, so that the film-like material is formed into a functional cloth.
[0042] Wherein, in the functional fabric, the weight percent range of the plastic optical molding material is preferably 5wt% to 50wt% (more preferably 8wt% to 50wt%), the weight percent range of the polyurethane resin Preferably it is 48wt% to 95wt% (more preferably 48wt% to 90wt%), and the residual concentration of the solvent is preferably 50Ppm to 400ppm, and more preferably 100Ppm to 300ppm.
[0043] Wherein, the functional fabric is a non-porous waterproof and moisture-permeable film (non-porous membrane exhibiting waterproof and breathable), and the functional fabric has a range of 0 to 20,000mmH within 5,000m<sub>2</sub>A water resistance of 0, and preferably between 10,000mmH<sub>2</sub>0 to 20,000mmH<sub>2</sub>0 ; between 50,000g/m<sup>2</sup>/day to 150,000g/m<sup>2</sup>A moisture permeability per day, and preferably between 60,000 g/m<sup>2</sup>/day to 130,000g/m<sup>2</sup>/day; and between 50kg/cm<sup>2</sup>up to 350kg/cm<sup>2</sup>The primary tensile strength (tensile strength), preferably between 60kg/cm<sup>2</sup>up to 300kg/cm<sup>2</sup>, preferably between 100kg/cm<sup>2</sup>up to 300kg/cm<sup>2</sup>, and the best is between 120kg/cm<sup>2</sup>up to 300kg/cm<sup>2</sup>. It is worth mentioning that the functional fabric of the present invention is not limited to a non-porous waterproof and moisture-permeable film. In another embodiment of the present invention, the functional fabric can also be a porous waterproof and moisture-permeable film.
[0044] According to the above configuration, the functional fabric meets the following test standards: (1) the phenolic yellowing test reaching level 4;
(2) Pass the QUV (ASTM G154) test for at least 60 hours, and the appearance of the fabric has no abnormality and no cracks; (3) Pass the water decomposition resistance test for at least four weeks (Jungle Test), and the test conditions are 70 °C temperature and 95% relative humidity; and (4) at least one of the Global Recycling Standard (GRS) and Recycled Content Standard (RCS) certifications.
[0045] Further, the method of removing the solvent in the film-like material in step S150 may be, for example, removing the solvent through a dry processing step.
[Dry processing step]
[0047] The dry processing step comprises: drying the film-like material at a predetermined temperature (such as: 60° C. to 180° C.) through a drying machine to remove the film-like material. solvent, and the film-like material is formed into a functional cloth with waterproof and moisture-permeable properties; and the functional cloth is separated from the carrier, so as to facilitate the application of the end product. Wherein, the functional fabric formed in the dry processing step in this embodiment is a non-porous film, but the present invention is not limited to this, and it can also be a porous film.
[0048] [functional fabric]
[0049] This embodiment also discloses a functional fabric, and the functional fabric can be obtained by the above-mentioned manufacturing method of the functional fabric, but the present invention is not limited thereto.
[0050] Specifically, the functional cloth comprises a polyurethane resin matrix and a plastic optical molding material dispersed in the polyurethane resin matrix. Wherein, in the functional fabric, the weight percent range of the polyurethane resin matrix is 48wt% to 95wt% (more preferably 48wt% to 90wt%), and the weight percent range of the plastic optical molding material is 5wt% to 50wt% (more preferably 8wt% to 50wt%).
[0051] Wherein, the functional cloth further comprises a solvent remaining in the polyurethane resin matrix and the plastic optical molding material, and the residual concentration of the solvent is between 50ppm and 400ppm.
[0052] Wherein, the functional fabric further includes a silicon-containing additive, an ultraviolet absorber, and an antibacterial additive dispersed in the polyurethane resin matrix and the cycloolefin polymer material. In the functional fabric, the weight percentage of the silicon-containing additive ranges from 0.01 wt % to 5 wt %, the weight percentage of the ultraviolet absorber ranges from 0.1 wt % to 5.0 wt %, and the weight of the antibacterial additive The percentages ranged from 0.2 wt % to 8.0 wt %.
Wherein, the functional fabric is a non-porous waterproof and moisture-permeable film, and the functional fabric has a thickness between 5,000mmH<sub>2</sub>O to 20,000mmH<sub>2</sub>O-water resistance; between 50,000g/m<sup>2</sup>/day to 150,000g/m<sup>2</sup>A moisture permeability per day; and between 50kg/cm<sup>2</sup>up to 350kg/cm<sup>2</sup>The primary tensile strength (tensile strength).
Furthermore, the functional fabric meets the following test standards: (1) the phenolic yellowing test of grade 4; (2) the QUV (ASTM G154) test for at least sixty hours, and the appearance of the fabric has no abnormality And no cracks; (3) Pass the water decomposition resistance test (Jungle Test) for at least four weeks, and the test conditions are 70 °C temperature and 95% relative humidity; and (4) Meet the global recycling standard (GRS) and the recycled content standard (RCS ) certified at least one of them.
[0055] It is worth mentioning that the functional fabric of this embodiment is particularly suitable for the production of various textile products or functional fabrics.
[Physicochemical properties test of functional fabrics]
[0057] The sample preparation method, test method, and test results of the functional fabric of this embodiment are as follows.
The preparation method of functional cloth: a plastic optical molding material (this embodiment selects a cyclic olefin polymer) and a solvent predissolve and mix, to form a polymer solution; according to a predetermined ratio, a polyurethane resin material Mix with the polymer solution and stir at 1,000 rpm to 2,500 rpm for about two minutes to form a paste with a viscosity of 1,000 to 4,000 centipoise (applicable when the carrier is release paper or cloth) ; Combine a UV absorber and an antibacterial
The additive is mixed into the paste-like material; the paste-like material is coated on a carrier to form a film-like material with a thickness of 50 microns to 120 microns; the film-like material is placed in a continuous multi-section Type drying equipment, drying at a temperature of 60 ° C to 180 ° C, so that the film-like material is formed into a functional cloth (non-porous film with waterproof and moisture-permeable properties) ο [0059] Test method for water resistance (JIS L1092): The water resistance of the functional fabric (non-porous film) prepared by the dry treatment method in this example is tested according to the high water pressure method (QIS L1092). The main use of the high water pressure method is to test the water resistance of fabrics against water penetration under hydrostatic pressure. The preparation steps of the test piece include: cutting a functional fabric to obtain three pieces of test pieces having a specific size and being rectangular (15 cm long by 15 cm wide); Three points to test (eg: left, middle, right three points). The test step of the test piece comprises: the test water tank of a hydraulic press is filled with normal temperature steam storage water; a test piece is placed horizontally in the test water tank, so that the test piece is in contact with the steam storage water, and the test piece is The processing side is facing up (it must be confirmed that there is no air between the test piece and the test water tank); start the chuck down button of the hydraulic press to fix the test piece on the test water tank; the water pressure of the hydraulic press is 1kg per minute /cmz or 10, The speed of OOOmm-Hz0 rises; when three water droplets (or one water droplet larger than 0.5 cm) appear on the processing surface of the test piece, immediately press the stop button of the hydraulic press and read the data; and, after the test is completed, Zero the hydraulic press and proceed to the next round of testing. Repeat the above steps three times, and record the value of the test data (mm%o).
The test method of moisture permeability (QIS L1099B1): in the present embodiment, the moisture permeability of the functional cloth (non-porous film) obtained by the dry treatment method is tested according to the potassium acetate method (JIS L1099B1). The main use of the potassium acetate method is to test the extent to which water vapor penetrates a fabric. The preparation steps of the test piece include: cutting a functional fabric to obtain three circular test pieces (about 5.6 cm in diameter) with a specific size. The test step of the test piece comprises: adding 300 grams of a hygroscopic agent (potassium acetate) to one hundred grams of water to form a hygroscopic agent solution; leaving the hygroscopic agent solution for a predetermined time (about 8 to 12 hours) Pour this moisture-absorbing agent solution into a moisture-permeable cup, so that two-thirds of the accommodating space of the moisture-permeable cup is filled with the moisture-absorbing agent; prepare a moisture-permeable measurement auxiliary film, wherein the moisture-permeable measurement auxiliary film The membrane can be, for example, a polytetrafluoroethylene (PTFE) membrane, and has a porosity of 80% and a thickness of 25 microns; the moisture permeability measurement auxiliary membrane is fixed on the moisture permeable cup; the test piece is fixed on a support , so that an outer surface (such as: non-coated surface) of this test piece faces inward, and an inner surface (such as: coating surface) of this test piece is made to face outward; this support is put upside down into a constant temperature water bath (with 23±1°C water); fix the test piece in a position with a water depth of 10 mm and leave it for 15 minutes; and measure the test piece at 15 minutes A mass change in the clock (mg/min), so as to calculate a moisture permeability (g/m2/day) of the test piece.
The test method of tensile strength (tensile strength, or called, tear resistance):
[0062] After a functional cloth (non-porous film) is subjected to the subjugation phenomenon; continue to apply a stress to the functional cloth. At this time, the phenomenon of strain hardening (or work hardening) occurs. The primary tensile strength of the functional fabric increases with the increase of the applied stress. When the applied stress reaches the highest point, the stress at this point is the ultimate tensile strength (UTS) of the functional fabric. The maximum tensile strength (WTS) can be defined as:
P_max
bg---4
[0064] Among them, Pmax is the load on the functional fabric at the maximum tensile strength, and A0 is the original cross-sectional area of the functional fabric. It is worth mentioning that for brittle materials, the maximum tensile strength is an important mechanical property; however, for ductile materials, the maximum tensile strength value is not commonly used in industrial design, because before reaching this value, the material Significant plastic deformation has occurred.
The phenolic yellowing test (phenolic yellowing) was tested according to ISO105-X18. Test sample: 10cm in warp and 3cm in weft. As is: 10cm in warp and 5cm in weft. Test utensils include: test paper, yellow cloth, glass sheet, PE film.
The test methods include: 1. Fold the test paper in half first, and then clamp the test sample into the test paper (one test paper with one test sample). 2. Clamp the yellowing cloth into the test paper. 3. Clamp the test sample and yellowing cloth into the glass sheet (the bottom piece of material must be yellowing cloth, and the above are all test samples) o4. Wrap the glass sheet (7 pieces) tightly with PE film and tape It can only be pasted on both sides of the glass sheet, not on the front or bottom (bundle the sides of the PE film with tape to seal the entire material). 5. Put the material in the sweat resistance tester, cover with a 1kg weight cover, and then put a 3.5kg weight hanger, lock both sides of the material, remove the weight hanger, and put the material in 50°C (±3) Oven pressure for 16 hours. 6. Take the material out of the oven and put it at room temperature for 30 minutes before opening the package (weight 4 kg). 7. Ratings.
The QUV test is tested according to the ASTM G154 international standard test method.
Water decomposition resistance test (Jungle Test) method: place the test sample in an oven with a temperature of 70° C. and a relative humidity of 95%, and observe the appearance of the test sample after the test.
[The physical and chemical property test of functional cloth of table 1]
<td>Test items</td><td>Generally only containing polyurethane resin cloth</td><td>The functional fabric of this example</td>
<td>Water resistance (mmH?O)</td><td>17,000 or more</td><td>5,000-20,000</td>
<td>Water permeability (g/m, day)</td><td>100,000 or more</td><td>50,000^150,000</td>
<td>Tensile strength (kg/cm<sup>2</sup>)</td><td>200-350</td><td>50-350</td>
<td>Film weight (g)</td><td>10〜25</td><td>10〜30</td>
<td>Thickness (μm)</td><td>10〜30</td><td>10〜30</td>
<td>Phenolic yellowing test (grade)</td><td>3</td><td>4</td>
<td>QUV test (hours)</td><td>30</td><td>60</td>
<td>Water decomposition resistance test (week)</td><td>2</td><td>4</td>
According to the above-mentioned test results, it can be known that the functional fabric of the present embodiment has a water repellency between 5,0001111111 to 20,000111111 to 0; between 50,000g/m2/day to 150,000g/day A moisture permeability of m2/day; and a tensile strength between 80kg/cm2 and 350kg/cm2.
Furthermore, the functional fabric meets the following test standards: (1) the phenolic yellowing test of grade 4; (2) the QUV (ASTM G154) test for at least sixty hours, and the appearance of the fabric is no abnormality and no cracks ; (3) Pass at least four weeks of water decomposition resistance test (Qungle Test), and the test conditions are 70 °C temperature and 95% relative humidity; .
[technical effect of the embodiment of the present invention]
[0074] To sum up, the functional fabric and the manufacturing method thereof according to the embodiment of the present invention can be prepared by dissolving the plastic optical molding material in the solvent selected above, and then mixing the plastic optical molding material with the polyurethane resin, In order to form a paste material with uniform concentration and specific viscosity, the compatibility and dispersion uniformity between the plastic optical molding material and the polyurethane resin can be effectively improved, and the final formed functional fabric can maintain a certain waterproof and permeability. Under the condition of humidity, it has better tensile strength, thus improving the application prospect of this material.
Furthermore, since the plastic optical molding material disclosed in the embodiment of the present invention can be selected from the recycling material of cycloolefin macromolecule, the manufacturing cost of the functional cloth can be reduced, and the recycling of waste and the environmental protection and energy saving can be achieved. the goal of.
The above is only the preferred feasible embodiment of the present invention, and is not intended to limit the protection scope of the present invention, and all equal changes and modifications made according to the scope of the present invention should belong to the claims of the present invention. scope of protection.
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| Document | Relation | Office | Category | Cited during | Relevant claims |
|---|---|---|---|---|---|
| EP0046071A2 | Cites | European Patent Office (EPO) | X | Search report | 7、10 |
| KR101322761B1 | Cites | Republic of Korea | A | Search report | 1-10 |
| CN102757637A | Cites | China | A | Search report | 1-10 |
| CN105924939A | Cites | China | Y | Search report | 4-6、9-10 |
| CN106488938A | Cites | China | A | Search report | 1-10 |
| CN106939123A | Cites | China | Y | Search report | 1-6、8、10 |
| CN108026367A | Cites | China | A | Search report | 1-10 |
| CN1515605A | Cites | China | A | Search report | 1-10 |
| CN1723235A | Cites | China | A | Search report | 1-10 |
| US2005070665A1 | Cites | United States of America | X | Search report | 7、10 |
| US2009061172A1 | Cites | United States of America | A | Search report | 1-10 |
| WO2016143136A1 | Cites | World Intellectual Property Organization (WIPO) | A | Search report | 1-10 |
| TW202010614A | Cites | Taiwan Province of China | YX | Search report | 1-6、8-10 |
| US4452845A | Cites | United States of America | YX | Search report | 1-6、8-10 |
| US6514286B1 | Cites | United States of America | A | Search report | 1-10 |
| JPH04317654A | Cites | Japan | A | Search report | 1-10 |
| 刘道春;: "织物的水性聚氨酯涂层整理技术", 网印工业, no. 08, pages 44 - 51 | Non-patent | – | – | Search report | – |
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| Document | Office | Kind | Date |
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| 202110275251 | China | A | |
| CN202110275251 | – | – | – |
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| CN115073776AThis record | China | A |
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Numbers
- Publication
- 115073776
- Publication, DOCDB
- 115073776
- Publication, EPODOC
- CN115073776
- Application
- 102752510
- Application, DOCDB
- 202110275251
- Application, EPODOC
- CN202110275251
Titles2
- Chinese
- 功能性布料及其制造方法
- English
- Functional fabric and method of making the same
Classification
- CPC, 7
- C08J5/18
- C08J3/2053
- C08J2375/04
- C08J2445/00
- C08J2433/12
- C08J2469/00
- C08J2425/06
- IPC, 7
- C08J5 18
- C08J3 20
- C08L25 06
- C08L33 12
- C08L45 00
- C08L69 00
- C08L75 04