Equipment and method capable of improving packaging capacity

Technical field of equipment and method capable of improving packaging production capacity

[0001] The present invention relates to the field of packaging technology, and in particular to a device and method that can increase packaging productivity.

Background technique

[0002] The traditional method is to manually count the number of small bags that need to be filled in each medium bag according to the drug packaging and requirements, and then put them into the composite film (aluminum-plastic) medium bag, and then perform subsequent sealing and other tasks. Operation method: There are problems: 1. The number of bags with a small number of bags is not easy to be wrong when counting manually, but the number of bags exceeds 10 sachets, it is easy to be inattentive, and there are more or less packaging quality problems; 2. The operator is required to be human Everyone has a certain degree of education, and it is impossible to complete this work without culture; 3. The packaging capacity is low, which cannot meet the needs of large-scale continuous production; 4. Personal ability is the biggest obstacle to restrict this process, and the human influence is relatively large. , Can not produce large-scale and continuous production; 5. It is not easy to protect the body surface of workers from injury, manual counting and bagging, fingers repeatedly in and out of the middle bag, it is easy to stab, owe and break.

Summary of the invention

[0003] In order to at least solve or partially solve the above-mentioned problems, a device and method that can increase packaging productivity are provided.

[0004] In order to achieve the above objective, the present invention provides the following technical solutions:

[0005] The present invention is a device and method capable of improving packaging production capacity, including a workbench, on which five shuttles are provided, and a support frame is installed at the bottom of the shuttle, and the support frame is located on the workbench. On the surface, five shuttles are set obliquely downward, and the directions of the five shuttles are all different.

[0006] The present invention also provides a method of using the above-mentioned equipment that can increase packaging production capacity, including the following steps: decomposing the traditional method into several single operations, so that each person only needs to operate one action that he is responsible for, Turn the counting into a constant-volume-weighing operation; manually load the required number of bags into the middle bag and change it to dumping-the shuttle completes the bagging work of one middle bag at a time, just open the middle bag , right Quasi-shuttle unloading, the feeder pours into the shuttle from the upper part of the shuttle, and the small bag will be automatically shuttled into the middle bag, that is, the filling of a middle bag is completed;

[0007] Partially place the sachet products that need to be bagged on a perforated operating table, and a person checks whether there are leaky bags or unqualified sachets, and the particles and crushed particles sandwiched in the middle are removed through the screen. , In order to ensure that every bag loaded is a qualified product.

[0008] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0009] The operation of the present invention is single and simple, which is acceptable to all personnel;

[0010] The production capacity is high, according to the per capita production capacity, the output is increased by more than 2 times per working hour;

[0011] Low input, high output;

[0012] The quality is stable and reliable;

[0013] Improve the operating comfort of workers;

[0014] Multiple production lines can be combined at the same time, enabling continuous large-scale production;

[0015] Movable packaging production line, to meet all the outer packaging work of bag packaging products;

[0016] It can be divided into two groups, and it can also be packaged by two or more people.

Description of the drawings

[0017] The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part, which together with the embodiments of the present invention are used to explain the present invention, and do not constitute a limitation to the present invention. In the attached picture:

[0018] FIG. 1 is a schematic diagram of the overall structure of the present invention;

[0019] FIG. 2 is a schematic diagram of the overall structure of the shuttle of the present invention;

[0020] FIG. 3 is a front view of the shuttle of the present invention;

[0021] FIG. 4 is a side view of the shuttle of the present invention;

[0022] FIG. 5 is a top view of the shuttle of the present invention;

[0023] In the figure: 1. Workbench; 2. Shuttle; 3. Support frame.

Detailed ways

[0024] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention. The same reference numerals in the drawings all refer to the same components.

[0025] Except for this, if a detailed description of the known technology is not necessary to illustrate the features of the present invention, it will be omitted. It should be noted that the words "inner" and "outer" used in the following description respectively refer to directions toward or away from the geometric center of a specific component.

[0026] It should also be noted that, unless otherwise clearly specified and limited, the terms "set" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; It can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in the present invention can be understood in specific situations.

Example 1

[0028] As shown in Figures 1-5, the present invention provides a device that can increase packaging productivity, including a workbench 1, five shuttles 2 are provided on the workbench 1, and a support frame 3 is installed at the bottom of the shuttle 2 , The support frame 3 is located on the surface of the worktable 1, and the five shuttles 2 are arranged obliquely downward, and the directions of the five shuttles 2 are all different.

[0029] The present invention also provides a comparison between the use method of the above-mentioned equipment capable of improving packaging production capacity and the traditional operation method;

[0030] Traditional operation method (completely manual operation): each person and each station, first open the middle bag and place it on the operating table, and then pick up one or two bags from the operating table with one hand and place it on the other Hold it firmly in one hand, and count while picking it while looking at the appearance and quality. When you cant hold it or when the number becomes a whole number, put it in the middle bag. Then repeatedly fill the required number of bags and put it in the container to complete one. The bagging work of medium packaging bags.

[0031] Newly invented equipment (shuttle) and method: decompose the traditional method into several single-operation actions, so that each person only needs to operate one action that he is responsible for, turning "counting" into "constant volume-one weighing" "Operation; change the required number of bags into the middle bag by hand several times and change it to "pouring-shuttle" to complete the bagging work of one middle bag at a time, just open the middle bag mouth and aim at the hopper discharge mouth, The feeder pours into the shuttle from the upper part of the shuttle, and the small bag will automatically shuttle into the middle bag to complete the filling of a middle bag.

[0032] Partially place the sachet products that need to be bagged on a perforated operating table, and a person checks whether there are leaky bags or unqualified sachets, and removes the particles and crushed particles in the middle through the screen , In order to ensure that every bag loaded is a qualified product;

[0033] Specifically, the counting method is changed: the method of constant volume-weighing is used to determine the number, because each small bag has the same weight, calculate or first weigh the total weight of the number of bags in each bag, and select a certain A small basket with a volume can meet the volume of each container (small basket), which is basically the amount that needs to be loaded. There is a large gap between 1-2 bags. The total weight of the number of bags is weighed by the weighing method. It is the weight that needs to be picked up each time, and the equipment that needs to be added is a small basket with a certain volume, and each basket has the same weight; electronic scale (range 600g, minimum accuracy 0.01g).

[0034] The method of filling the bag is changed: the bag is manually filled into the bag by hand, and the shuttle is changed to fill the bag all at once after the material is poured.

[0035] Convenience of operation: the changed operation can be operated by two or more persons at the same time;

[0036] Continuous production: It can become continuous and large-scale production at any time. Adding a conveyor belt becomes semi-automatic production, saving labor and increasing productivity. One person can fill baskets with a fixed volume, and two people can weigh through the conveyor belt to dump the material. , One person pours materials, and supplies 5 shuttles for bagging.

[0037] Increased production capacity: 800 bags per person per tooling from the traditional method, 1600 bags per person per worker after the change, the production capacity is increased by 2 times; the monthly production and storage of single products are increased from 1500 per month (80 bags/piece) , Increased to at least 3,000 pieces, increased production capacity and increased output value.

[0038] 6. The input cost is low: a shuttle bucket including processing and material costs does not exceed 500 yuan; an electronic scale, 300 yuan each; 1 conveyor belt, about 2,000 yuan; a fixed-volume basket is 5 yuan, Each group of 100 revolving uses, worth 500 yuan. Service life: at least 5 years of use for the shuttle 304 stainless steel; 3 years for the electronic scale; 10 years for the conveyor belt; 2 years for the fixed-volume basket. One production line puts 5 sets of equipment shuttles, 2 electronic scales, 1 conveyor belt, 100 small baskets with constant capacity, and the total input cost does not exceed 6000 yuan.

[0039] 7. Large-scale production: the formation of large-scale production is simple, and it can be easily completed by adding the same shuttle, electronic scale, small basket, and conveyor belt. The requirements for operation technology and personnel quality are not high, and each action is decomposed The single action is not prone to errors and quality problems, easy to operate, and easy for operators to accept.

[0040] 8. The operation is simple and convenient: it is easy to disassemble and assemble, and it is ready to use. It belongs to a movable packaging production line.

[0041] 9. It can be combined by 2 people, and the operation is simpler. Each group only needs 1 electronic scale, 1 shuttle, 20 fixed capacity and one weighing small basket, and a mesh operation table (can be shared by 6 groups) At this time, the output can be doubled without using a conveyor belt.

[0042] Finally, it should be noted that the above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, it is for those skilled in the art It is still possible to modify the technical solutions described in the foregoing embodiments, or equivalently replace some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.