CN100412503C

Multi visual angle laser measuring head and its calibration method

Abstract

The invention is multi-angle of the laser measuring head and calibrating method. The measuring head comprises: The CCD camera and two lasers, the part are crosswise-arranged device, and relative same axis (') of the uniformly distributed; The camera the first direction faces of the optical axis and three lasers and 1:00 ('); Light two surfaces of the three lasers 1, 2 and 3 project 1, 2 and 3 of each to of measuring on the object, and a CCD camera and projects with a adjacent two lasers to the object and a diffuse reflection light. The measuring head to the structure of the speed measuring are three times of single laser measuring head. The measuring head of the measuring hole the groove; are matched and vertical plane; The top of the precise and transparent measuring and; physiqueCapable of multiple angle measuring objects, with a fixing angle; Power for the pressing part of the thin plate for the measuring; the main body of mobile phone panel, the measuring structure of complex type parts; Capable of realizing three-dimensional measuring in real sense.

Term

No projected expiry on record.

  1. Priority and filed
  2. Granted
  3. Today

3 claims: 2 independent, 1 dependent

  1. 1
    st, Wherein the calibration method of claims a angle of the laser indicator, heads measuring head comprises three CCD camera and three laser projector plane device, and CCD1, CCD2 and CCD3 the camera and three laser projectors plane (1, 2 and 3)The space overlapping device, and revolves the same axis 00 ') is at 60. Uniformly distributed; CCD1, CCD2 and CCD3 the camera optical axis and three laser projectors plane (1, 2 and 3)Projection direction part of 1:00;O' The three laser projectors plane (1, 2 and 3)The light plane of projects of each to of measuring on the object, and a CCD camera and projects with a adjacent two laser plane projectors to the object and a diffuse reflection light, wherein for measuring calibrating or, or a on the three-dimensional motion mechanism on the axes coordinate measuring device of cover, wherein the gauge head, and scanning, detecting the is characterised is: The calibrating method for the Display on-a according to the following steps) is 1 with a adjacent two camera CCD1 and CCD3 composed of system model is placed on the calibrating the light system according plane laser projector l is projection;THE) after to 2 with a adjacent two camera CCD1 and CCD2 composed of system model is placed on the calibrating the plane of the laser projector plane is 2 projection;C) is the same method, 3 with a adjacent two camera camera CCD2 and CCD3 the plane of the plane laser projector 3 projection is composed of system model is placed on the calibrating;THE) integral light plane l, 2 and 3 inner point coordinates: (1 )Light system according layer is 1 is consistent with the YZ plane of axes coordinate measuring device, wherein the plane 1 a two-dimensional data connected with YZ Coordinate a vapour of measuring device, comprises a three-dimensional Coordinate connected with the measuring device X shaft coordinates, realising three-dimensional scanning measuring;(2 )According to THE step) and C) a step is determined the light 2) and an plane 3 precise, and extract the plane 2, 3 is opposite to the plane 1 included angle;2 And an plane 3 a two-dimensional data decomposition the plane of along the 3D measuring machine the axes coordinate part, and three coordinates end of the coordinate measuring device to obtain the three-dimensional data the three part;(D and THE (1) with light panel 1 is a reference, and THE (2) 歩 the light 2) and an plane 3 of a three-dimensional data of obtaining and a wireless conversion, the six-dimensional of) and a 2 or the plane 3 obtain the three-dimensional Coordinate and optical system according 1 information of the sample, and axes unifications of three light plane type multi-point. 1. 一种多视角激光测头的标定方法,其中所述的测头包括三个CCD摄像机和三个激光平面投射器装置,且CCD1、CCD2和CCD3三个摄像机和三个激光平面投射器(1、2、3)间隔交叉布置,并围绕同一轴线00′间隔60°均匀分布;CCD1、CCD2和CCD3三个摄像机的光轴方向与三个激光平面投射器(1、2、3)的投射方向相交于一点0′;该三个激光平面投射器(1、2、3)投射出的三个光平面同时照射到被测物体上,每个CCD摄像机接收与其相邻的两个激光平面投射器投射到物体上的漫反射光,所述测头的标定过程或在三坐标测量机上、或在其它三维运动机构上进行,通过该测头的运动,实现扫描测量,其特征在于:所述的标定方法按下列步骤进行: A)对由激光平面投射器1投射出的光平面1与其相邻的两个摄像机CCD1及CCD3所组成系统的模型进行标定; B)再对由激光平面投射器2投射出的光平面2与其相邻的两个摄像机CCD1及CCD2所组成系统的模型进行标定; C)以相同的方法,对由激光平面投射器3投射出的光平面3与其相邻的两个摄像机CCD2及CCD3所组成系统的模型进行标定; D)统一光平面1、2、3内点的坐标: ①由于所述的光平面1与三坐标测量机的YZ平面一致,光平面1内的二维数据直接和测量机的YZ坐标相加,连同测量机X轴的坐标就构成三维坐标,实现三维扫描测量; ②根据在B)步和C)步确定了光平面2及光平面3的精确方向,求出光平面2,3相对于光平面1的夹角;将光平面2及光平面3内的二维数据分解为沿三坐标测量机三个坐标轴的分量,将这三个分量加上三坐标测量机的三个坐标值得到三维数据; ③以D)①步的光平面1为基准,分别将D)②步中由光平面2及光平面3得到的三维数据做平移变换,使由光平面2或光平面3得到的三维坐标与光平面1得到的三维坐标重合,实现三个光平面内点的坐标统一。
  2. 2
    nd, Wherein the calibration method of multi-angle of the laser measuring head according claim 1, wherein characterised is:A is) to further 1 is composed of system model is placed on calibrating the step is the following with a adjacent two camera CCD1 and CCD3 the plane: (1 )For adjusting the measuring head is made of the plane of the plane laser projector 1 projects 1 with the scanning vertical direction, and gauge head scanning direction is close MM, and light panel 1 is consistent with the YZ plane coordinate of axes coordinate measuring device;(2 )Is the light 1) and type of transformer CCD1 camera and CCD3 camera (4);formula see of document page 2 the (4) and transformer (, _yw) is for three-dimensional Coordinate of world coordinate system, (a vf is a CCD image plane and pixel unit and two-dimensional Coordinate;P type of the conversion single-colour ratio,/is a lens focal distance;the A^, A^) is unit distance's the connecting element are is an image plane;and two ends of the parameter conversion to obtain of the camera;the two. , Processor). Uses the Coordinate primarily, t is the coordinate system to the world coordinate system and method, (. the is 乂 expression of the world coordinate system 7 and camera is Coordinate and;the r2 in represents a world coordinate system. A K shaft of the camera coordinate system, (r3 r6) to 7 ' represents a world coordinate and DOWN shaft of the camera);system (4) And based on: Single-colour pinhole conversion relationship: formula see of document page 0 a camera coordinate system to world coordinate system relationship: formula see of document page 0 camera image plane Coordinate to computer and actual Coordinate transformation relationship: formula see of document page 0 (3), further (3 )selected calibrating apparatus for presence: Is a triangle location block as to be calibrated, instrument(4 )Is connected and calibrating block: Control the measuring head, and light 1) and triangle location block, part of the laser module of line of the triangle location block by light panel 1 is a point, and determined of the camera image plane Coordinate of camera and CCD3 camera with CCD1 of a corresponding;(5 )Is co-planer reverse standardization model test transformer (4) is unknown parameter: 1 To the multiple positions as aiming point of the light plane of( 4) method, (4) solves the unknown parameter the aiming replacing failed point model formulas: formula see of document page 0 (6 )and a result of the plane 1 to the plane coordinate a CO2 each, x^ 乂, a CCD1 and CCD3 is a two-dimensional counterfeit relation, therefore of using model transformer (4) are first and second row and fourth are determined of for a counterfeit relates, the model force and (4) is simple: formula see of document page 0. Using model transformer (5) is CCD1 camera and a CCD3 camera image plane of two-dimensional Coordinate. 2、 根据权利要求1所述的多视角激光测头的标定方法,其特征在于:所述的A) 步对由光平面1与其相邻的两个摄像机CCD1及CCD3所组成系统的模型进行标定的 步骤如下:① 调整该测头使激光平面投射器1投射出的光平面1与扫描方向垂直,设该测头 的扫描方向为X向,则光平面1与三坐标测量机的YZ坐标平面一致;② 建立光平面1与CCD1摄像机和CCD3摄像机的模型公式(4);formula see original document page 2 在(4)式中(、_yw ^)"为世界坐标系中的三维坐标,("vf是CCD像面上以像素 为单位的二维坐标;P为透视变换系数,/为镜头焦距,(A^,A^)为图像平面上单位 距离的象素点数,由摄像机给定参数换算得到,("。,v。)为主点坐标,t为从摄像机坐标系到世界坐标系平移量,(。r4 ^乂 表示世界坐标系的7轴在摄像机坐标 系中的方向,(r2 r5 表示世界坐标系的.K轴在摄像机坐标系中的方向,(r3 r6〜)7'表示世界坐标系的Z轴在摄像机坐标系中的方向; (4)式是基于:针孔透视变换关系式:formula see original document page 0从摄像机坐标系到世界坐标系的关系式:formula see original document page 0摄像机像面坐标到计算机图像实际坐标的变换关系式:formula see original document page 0(3),而导出的③ 选定标定器具:采用三角标定块作为标定器具;④ 扫描该三角标定块:控制该测头运动,使光平面1与该三角标定块相交,以该 三角标定块上的两段激光线交点作为光平面1内的一点,并确定与之对应的CCD1摄 像机及CCD3摄像机的像面坐标;⑤ 采用共面标定法求解模型公式(4)中的未知参数:以④中的方法在光平面1 内取多个点作为标定点,将这些标定点代入模型公式(4)解出未知参数:formula see original document page 0⑥ 由于光平面1在坐标平面x"凡,内,x^乂,与CCD1及CCD3是二维影射关系,因此只利用模型公式(4)中的第一列、第二列和第四列就确定这种影射关系,模型力、 (4)简化为:formula see original document page 0。利用模型公式(5)将CCD1摄像机及CCD3摄像机像面上的 内的二维坐标。
Independent claims2