CA2974532C

Interventional device having an integrated embolic filter and associated methods

Abstract

A percutaneous transluminal device, comprising an elongated catheter, an interventional device operably coupled to the proximal end of the catheter, a filter operably coupled to the distal end of the catheter, the filter movable between a collapsed and deployed position 218, and an actuator wire for deploying the collapsing the filter. The filter including a filter chassis comprising a movable collar a fixed collar and a tubular braided scaffolding coupled between the movable collar and the fixed collar. Each wire of the braided scaffolding moving independently with respect to the other wires between the movable collar and the fixed collar as the filter moves between the collapsed position and the deployed position.

CA2974532C, drawing sheet 1
Sheet 1 of 18

Term

9.3 yearsleft in the term

Expires 25 January 2036.

  1. Priority
  2. Filed
  3. Granted
  4. Today
  5. Expires

47 claims: 27 independent, 20 dependent

  1. 1
    The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:1. A percutaneous, transluminal angioplasty device comprising: an elongated catheter having a longitudinal axis, a proximal end portion, a distal end portion and an outer side wall;an interventional device operably coupled to the proximal end portion of the catheter;a filter operably coupled to the distal end portion of the catheter, the filter movable between a collapsed position and a deployed position, the filter comprising: a filter chassis comprising: a movable collar slidably coupled to the catheter, a fixed collar spaced from the movable collar relative to the longitudinal axis of the catheter, the fixed collar immovably coupled to the catheter, a tubular braided scaffolding having a first aid coupled to the movable collar and an opposed second end coupled to the fixed collar, and a filter membrane coupled to the tubular braided scaffolding and extending to at least the distal end of the filter chassis;and an actuator wire, at least a portion of the actuator wire extending within the catheter, a distal end of the actuator wire exiting the catheter through a port provided on the outer side wall of the catheter, the distal end of the actuator wire being coupled to the movable collar, a handle coupled to the proximal end portion of the catheter and operably coupled to a proximal end of the actuator wire at a screw, and an actuator coupled to the screw, activation of die actuator effecting axial displacement of die screw, and, correspondingly, die actuator wire, relative to a longitudinal axis of the handle, the handle comprising a distal portion;a proximal portion including a distal stop, a proximal stop, and a plurality of thread-receiving members for engaging at least one thread of the screw positioned between the distal and proximal stops relative to the longitudinal axis of the handle Date reçue/Date received 2023-03-06 such that the distal stop limits distal axial movement of the screw and the proximal stop limits proximal axial movement of the screw;and a bridge portion extending between and connected to the proximal portion and the distal portion, wherein rotation of the screw causes the actuator wire to move along the longitudinal axis of the catheter, where movement of the actuator wire causes the filter to move between the collapsed position and the deployed position by exerting a force on and moving the movable collar relative to the fixed collar along the longitudinal axis of the catheter.
  2. 4
    The device of any one of daims 1 to 3, wherein an inner surface of a distal end of the proximal portion of a body of die handle is inwardly tapered relative to the handle longitudinal axis;wherein a proximal portion of the actuator further comprises an O-ring fixed to die outer surface thereof, the actuator slidably disposed in the handle such that sliding the actuator proximally relative to the handle longitudinal axis causes the O-ring to engage the inwardly tapered inner surface of the proximal portion thereby locking a rotational position of the actuator. Date reçue/Date received 2023-03-06
  3. 5
    The device of any one of claims 1 to 4, wherein the movable collar is slidably coupled to the catheter proximate the distal end portion of the catheter and the fixed collar is coupled to the catheter at a location between the movable collar and die proximal end portion of the catheter. 6 The device of any one of claims 1 to 5, wherein when die filter is in the collapsed position, pulling on the proximal end of the actuator wire exerts a force on the movable collar in a direction relative to the longitudinal axis of the catheter that moves the movable collar toward the fixed collar such that the filter chassis expands radially thereby expanding the filter toward the deployed position, and wherein, when the filter is in the deployed position, pushing on die proximal end of die actuator wire exerts a force on the movable collar in a direction relative to the longitudinal axis of the catheter that moves the movable collar away from the fixed collar such that the filter chassis contracts radially thereby contracting the filter toward the collapsed position.
  4. 6
    7. The device of claim 6, wherein as a distance between the movable collar and die fixed collar along the longitudinal axis of the catheter is decreased, a central portion of the tubular braided scaffolding radially expands, causing the filter to expand towards the deployed position.
  5. 7
    8. The device of claim 7, wherein the central portion defines a maximum radial displacement of the tubular braided scaffolding from the catheter longitudinal axis;wherein the maximum radial displacement is greater than a target vessel radius when the filter is in the deployed position.
  6. 8
    9. The device of any one of claims 1 to 8, wherein when the filter is in the deployed position, the filter chassis is sized and configured to conform to a shape of a target vessel over a length of the target vessel. Date reçue/Date received 2023-03-06
  7. 9
    10. The device of any one of claims 1 to 9, wherein the filter in the deployed position captures substantially 100% of embolic particles having a particle size of at least 150 microns while remaining substantially patent during operation of the interventional device and at least until the filter is collapsed for removal of the interventional device from the vessel.
  8. 10
    11. The device of any one of claims 1 to 10, wherein the tubular braided scaffolding further comprises a plurality of wires and each wire of the plurality of wires moves independently with respect to the other wires between the movable collar and the fixed collar as the filter moves between the collapsed position and the deployed position.
  9. 11
    12. The device of claim 11, wherein each of the plurality of wires of the tubular braided scaffolding is formed from a shape memory material.
  10. 12
    13. The device of claim 12, wherein the tubular braided scaffolding has a shape memory corresponding to the collapsed position of the filter.
  11. 14
    15. The device of any one of claims 11 to 14, wherein each wire of the plurality of wires extends between the first and second ends of the braided scaffolding, wherein each wire of the plurality of wires further comprises at least one crossover portion and at least one non-crossover portion.
  12. 15
    16. The device of claim 15, wherein the tubular braided scaffolding includes from about 6 to about 20 wire crossover portions per inch along a length of the plurality of wires. Date reçue/Date received 2023-03-06
  13. 17
    18. The device of any one of claims 15 to 17, wherein the tubular braided scaffolding includes a one-to-two ratio of alternating crossover portions and non-crossover portions along each of the plurality of wires.
  14. 18
    19. The device of any one of claims 15 to 18, wherein the crossover portion of a wire of the plurality of wires slidably contacts another wire of the plurality of wires as the filter moves between the collapsed position and the deployed position.
  15. 19
    20. The device of any one of claims 15 to 19, wherein the filter membrane is coupled to the at least one non-crossover portion.
  16. 20
    21. The device of claim 20, wherein the filter membrane is coupled a non-crossover portion provided at a location proximate a maximum radial displacement of the filter chassis when in the deployed position.
  17. 21
    22. The device of any one of claims 1 to 21, wherein the filter membrane extends beyond the filter chassis in a longitudinal direction relative to the longitudinal axis of the catheter.
  18. 22
    23. The device of any one of claims 1 to 22, wherein die filter membrane comprises a braided mesh operably coupled to the filter chassis.
  19. 23
    24. The device of claim 23, wherein the braided mesh is disposed in an interior surface of die filter chassis.
  20. 25
    26. The device of any one of claims 23 to 25, wherein the braided mesh comprises a shape memory material having a shape memoiy corresponding to foe deployed position of foe filter;wherein foe tubular braided scaffolding comprises a shape memory material having a shape memory corresponding to foe collapsed position of foe filter.
  21. 26
    27. The device of any one of claims 23 to 26, wherein foe braided mesh comprises a polymer.
  22. 27
    28. The device of any one of claims 23 to 27, wherein foe braided mesh has a pore size of less than 100 microns.
  23. 28
    29. The device of any one of claims 1 to 28, wherein foe catheter further comprises a lumen and the port in communication with foe lumen, foe port comprising an aperture in foe outer side wall of foe catheter located in between foe fixed collar and foe movable collar, and the lumen extending from foe proximal end portion of foe catheter to the port, wherein the actuator wire extends through foe lumen, foe distal end of the of the actuator exiting the lumen through foe port.
  24. 29
    30. The device of any one of claims 1 to 29, wherein movement of foe movable collar toward foe fixed collar causes a central portion of foe filter chassis to radially expand.
  25. 30
    31. The device of any one of claims 1 to 30, wherein foe interventional device is an angioplasty device, foe angioplasty device including an angioplasty balloon, a stent, a mechanical thrombectomy device, or an atherectomy device, or any combination thereof. Date reçue/Date received 2023-03-06
  26. 31
    32. The device of claim 31, wherein the atherectomy device includes a rotational atherectomy device, a directional atherectomy device, a combination rotational-directional atherectomy device, or any combination thereof.
  27. 32
    33. The device of any one of claims 1 to 32, wherein the interventional device is configured to perform an angioplasty, a valvuplasty, or an ablation, or any combination thereof.
  28. 33
    34. Λ percutaneous, transluminal angioplasty device comprising:an elongated catheter having a longitudinal axis, a proximal end portion, a distal end portion and an outer side wall;an interventional device operably coupled to the proximal end portion of the catheter;a filter operably coupled to the distal end portion of the catheter, the filter movable between a collapsed position and a deployed position, the filter comprising: a filter chassis comprising: a movable collar slidably coupled to ihe catheter;a fixed collar spaced from the movable collar relative to the longitudinal axis of the catheter, the fixed collar immovably coupled to the catheter, a tubular braided scaffolding having a first end coupled to the movable collar and an opposed second end coupled to the fixed collar;and a filter membrane coupled to an interior surface of the tubular braided scaffolding and extending to at least the distal end of the filter chassis;an actuator wire, at least a portion of the actuator wire extending within the catheter, a distal end of the actuator wire exiting the catheter through a port provided on tiie outer side wall of the catheter, the distal end of the actuator wire being coupled to the movable collar, and a handle coupled to the proximal end portion of the catheter and operably coupled to a proximal end of the actuator wire at a screw, and an actuator coupled to the screw, Date reçue/Date received 2023-03-06 activation of the actuator effecting axial displacement of the screw, and, correspondingly, the actuator wire, relative to a longitudinal axis of the handle;wherein rotation of die screw causes the actuator wire to move along the longitudinal axis of the catheter, where movement of the actuator wire causes die filter to move between the collapsed position and the deployed position by exerting a force on and moving die movable collar relative to the fixed collar along the longitudinal axis of the catheter, and wherein the tubular braided scaffolding comprises a shape memory material having a shape memory of a collapsed configuration and the filter membrane comprises a shape memory material having a shape memory of an expanded configuration.
  29. 34
    35. The device of claim 34, wherein the tubular braided scaffolding comprises a plurality of wire crossovers along each of a plurality of wires, wherein when traveling along a selected wire, the plurality of wires extending transverse to the selected wire cross the selected wire in a repeating sequence of one transverse wire over the selected wire followed by one transverse wire under the selected wire.
  30. 36
    37. The device of any one of claims 34 to 36, wherein the filter membrane comprises a mesh size of from 40 microns to 60 microns.
  31. 37
    38. The device of claim 37, wherein the tubular braided scaffolding comprises a shape memory material having a shape memory of the collapsed position and movement of the actuator wire causes the filter to expand to the deployed position. Date reçue/Date received 2023-03-06
  32. 38
    39. The device of claim 38, wherein during a first rotational direction of the screw, the movable collar is displaced toward the fixed collar, expanding the filter towards the deployed position, and during a second rotational direction of the screw, die movable collar is displaced away from the fixed collar, moving the filter towards the collapsed position.
  33. 39
    40. The device of any one of claims 34 to 39, wherein the filter in the deployed position captures embolic particles having a particle size of at least 40 microns.
  34. 40
    41. The device of any one of claims 34 to 40, wherein when the filter is in the deployed position, the filter chassis is sized and configured to conform to a shape of a target vessel over a length of the target vessel.
  35. 41
    42. The device of any one of claims 34 to 41, wherein the tubular braided scaffolding further comprises a plurality of wires and each wire of the plurality of wires moves independently with respect to the other wires between the movable collar and the fixed collar as die filter moves between the collapsed position and the deployed position.
  36. 42
    43. The device of claim 42, wherein the tubular braided scaffolding includes from about 6 to about 20 wire crossover portions per inch along a length of at least one of die plurality of wires.
  37. 44
    45. The device of any one of claims 42 to 44, wherein the tubular braided scaffolding comprises at least one crossover portion and at least one non-crossover portion, and wherein the filter membrane is coupled to the at least one non-crossover portion of the tubular braided scaffolding. Date reçue/Date received 2023-03-06
  38. 45
    46. The device of any one of claims 42 to 44, wherein die tubular braided scaffolding comprises at least one crossover portion and at least one non-crossover portion, and wherein the filter membrane is coupled to the non-crossover portion provided at a location adjacent to a maximum radial displacement of the filter chassis when in the deployed position.
  39. 46
    47. The device of claim 46, wherein the filter membrane extends beyond die filter chassis in a longitudinal direction relative to the longitudinal axis of die catheter.
  40. 47
    48. The device of any one of claims 34 to 47, wherein the interventional device is an angioplasty device, die angioplasty device including an angioplasty balloon, a stent, a mechanical thrombectomy device, an atherectomy device, a valvulplasty device, or an ablation device, or any combination thereof. Date reçue/Date received 2023-03-06
Independent claims40