Extension pole mechanism for paint roller

CA 02907130 2015-12-30

EXTENSION POLE MECHANISM FOR PAINT ROLLER

I. Background

A. Field of the Invention

[0001] This invention is in the field of methods and apparatuses for extending and contracting the length of poles used with paint related accessories and more specifically to methods and apparatuses for an extendable pole mechanism that is easily adjusted between a use condition and an adjustment condition with one hand.

B. Description of Related Art

[0002] It is well known in the paint industry to provide adjustable length poles that are designed to connect to and disconnect from paint accessories. A painter, for example, requires the pole holding a paint roller to be at a relatively shorter length when painting a surface at waist height but to be at a relatively longer length when painting a surface far above his/her head. Known adjustable length poles, however, have disadvantages.

[0003] One disadvantage to known adjustable length poles is that they are difficult and time consuming to use. Some, for example, require two hands to adjust. Another disadvantage is that they easily come “loose” from their setting, causing the poles to change their length when such change is not desirable. Yet another disadvantage is that many adjustable length poles are only adjustable in discrete length increments. Still another disadvantage is that known adjustable length poles quickly wear out, increasing costs.

[0004] What is needed, then, is an extendable pole mechanism that eliminates or reduces the disadvantages just described. Painters would benefit from using an extendable pole mechanism that is durable, remains in its setting, provides infinite length adjustment, and can be easily operated with one hand.

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II. Summary

[0005] According to one embodiment of this invention, an extendable pole mechanism may be used with a first associated pole that is longitudinally movable with respect to a second associated pole to adjust the overall length of both poles. The extendable pole mechanism may comprise: a housing adapted to receive the first and second associated poles; a push member that: (1) is supported to the housing; and, (2) is moveable in a linear direction with respect to the housing; a trigger that: (1) is supported in the housing; (2) is moveable with respect to the housing; (3) contacts the push member; and (4) is pivotal with respect to the housing; and, a cam lever that: (1) is supported in the housing; (2) is moveable with respect to the housing; and, (3) contacts the push member. The extendable pole mechanism may be adjustable by pivoting the trigger with respect to the housing, to cause the push member to move with respect to the housing, wherein the cam lever is adapted to move with respect to the housing between: (1) a use condition where the first associated pole is held by contact with the cam lever in a longitudinally fixed position with respect to the second associated pole; and, (2) an adjustment condition where: (a) the first associated pole is not held by contact with the cam lever in a longitudinally fixed position with respect to the second associated pole; and, (b) the first associated pole is longitudinally moveable with respect to the second associated pole.

[0006] According to another embodiment of this invention, a method may comprise the steps of: (A) providing an extendable pole mechanism for use with a first pole that is longitudinally movable with respect to a second pole; the extendable pole mechanism comprising: (1) a housing that receives the first and second poles; (2) a push member that: (a) is supported to the housing; and, (b) is moveable in a linear direction with respect to the housing; (3) a trigger that: (a) is supported to the housing; (b) is moveable with respect to the housing; (c) contacts the push member; and, (d) is pivotal with respect to the housing; and (4) a cam lever that: (a) is supported to the housing; (b) is moveable with respect to the housing; and, (c) contacts the push member; and, (B) adjusting the extendable pole mechanism by pivoting the trigger with respect to the housing, to cause the push member to move with respect to the housing, to cause the cam lever to move with respect to the housing from: (1) a use condition where the first pole is held by contact with the cam lever in a longitudinally fixed position with respect to the second pole; into, (2) an adjustment condition where: (a) the first pole is not held by

CA 2907130 2017-04-07 contact with the cam lever in a longitudinally fixed position with respect to the second pole; and, (b) the first pole is longitudinally moveable with respect to the second pole to adjust the overall length of both poles.

[0007] According to yet another embodiment of this invention, an extendable pole mechanism may comprise: a first pole that is longitudinally movable with respect to a second pole to adjust the overall length of both poles; a housing that receives the first and second poles; a push member that: (1) is positioned within the housing; and, (2) is moveable in a linear direction with respect to the housing; a trigger that: (1) is supported to the housing; (2) is moveable with respect to the housing; (3) has a mid-section that is positioned outside the housing; (4) is pivotal with respect to the housing; and, (5) contacts the push member; a cam lever that: (1) is positioned within the housing; (2) is moveable with respect to the housing; (3) has a first surface that contacts the push member; and, (4) has a second surface; and, a cam holder that: (1) is positioned within the housing; and, (2) comprises a first contact surface that contacts the second surface of the cam lever. The extendable pole mechanism may be adjustable by pivoting the trigger with respect to the housing, to cause the push member to slide with respect to the housing, to cause the cam lever to pivot about its second surface on the first contact surface of the cam holder with respect to the housing between: (1) a use condition where the first pole is held by direct contact with the cam lever in a longitudinally fixed position with respect to the second pole; and, (2) an adjustment condition where: (a) the first pole is not held by contact with the cam lever in a longitudinally fixed position with respect to the second pole; and, (b) the first pole is longitudinally moveable with respect to the second pole.

[0008] Numerous benefits and advantages of this invention will become apparent to those skilled in the art to which it pertains upon reading and understanding of the following detailed specification.

III. Brief Description of the Drawings

[0009] The invention may take physical form in certain parts and arrangement of parts, embodiments of which will be described in detail in this specification and illustrated in the accompanying drawings which form a part hereof and wherein:

CA 02907130 2015-12-30

<td> [0010]</td><td> FIGURE 1 is a side assembly view of an extendable pole mechanism</td>

according to some embodiments of this invention.

<td> [0011]</td><td> FIGURE 2 is a side view of a first housing portion.</td>

<td> [0012] FIGURE 2.</td><td> FIGURE 3 is a bottom view of the first housing portion shown in</td>

<td> [0013]</td><td> FIGURE 2 is a side view of a second housing portion.</td>

<td> [0014] FIGURE 4.</td><td> FIGURE 5 is a top view of the second housing portion shown in</td>

<td> [0015]</td><td> FIGURE 6 is a perspective view of a trigger.</td>

<td> [0016]</td><td> FIGURE 7 is a first side perspective view of a cam lever.</td>

<td> [0017] FIGURE 7.</td><td> FIGURE 8 is a second side perspective view of the cam lever shown in</td>

<td> [0018]</td><td> FIGURE 9 is a first side perspective view of a cam holder.</td>

<td> [0019] in FIGURE 9.</td><td> FIGURE 10 is a second side perspective view of the cam holder shown</td>

<td> [0020]</td><td> FIGURE 11 is a top perspective view of a push member.</td>

<td> [0021] FIGURE 11.</td><td> FIGURE 12 is a bottom perspective view of the push member shown in</td>

<td> [0022]</td><td> FIGURE 13 is a top view of the push member shown in FIGURE 11.</td>

<td> [0023]</td><td> FIGURE 14 is a side view of the push member shown in FIGURE 11.</td>

[0024] FIGURE 15 is a bottom perspective view of the extendable pole mechanism in a use condition with the first pole and a portion of the housing hidden.

[0025] FIGURE 16 is a side view of the extendable pole mechanism in an adjustment condition with the first pole and a portion of the housing hidden.

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[0026] FIGURE 17 is a side perspective view of the extendable pole mechanism connected to a point roller according to some embodiments of this invention

IV. Detailed Description

[0027] Referring now to the drawings wherein the showings are for purposes of illustrating embodiments of the invention only and not for purposes of limiting the same, and wherein like reference numerals are understood to refer to like components, FIGURES 1 and 17 show a pair of poles 10, 12 that can be used with the extendable pole mechanism 50 of this invention. While the extendable pole mechanism 50 is ideally suited for use with paint accessories and the like, such as the paint roller 20 shown in FIGURE 17, it is not limited to that application. Pole 10 may have an outside diameter that is received within an inside diameter of pole 12. Asa result, pole 10 is slideable within pole 12 (and with respect to pole 12) in first direction 14 and second direction 16. When pole 10 is slid in direction 14, the overall length of both poles is decreased. When pole 10 is slid in direction 16, the overall length of both poles is increased. Thus, a user can adjust the overall length of the poles by sliding pole 10 with respect to pole 12. Pole 10 may have a connection site 18 to which a paint accessory, such as paint roller 20, can be attached. Pole 12 and/or the housing may serve as a handle for the user. In one specific embodiment, pole 10 is made of aluminum and pole 12 is made of fiberglass to provide good performance.

[0028] With reference now to FIGURE 1, the extendable pole mechanism 50 may be adjusted between a use condition, where pole 10 is held in a longitudinally fixed position with respect to pole 12, and an adjustment condition, where pole 10 can slide longitudinally with respect to pole 12 so that the overall length can be changed. The extendable pole mechanism 50 may include a housing 52, a trigger 54, a cam lever 56, a cam holder 58, a push member 60, and a biasing device 62, which may be a spring, as shown. These components will now be described in more detail.

[0029] With reference now to FIGURES 1-5, the housing 52 may have first and second portions 64, 66 that receive portions of poles 12 and 14, as shown, and may be attached to each other using connectors 68 received in openings 70. While six threaded

CA 02907130 2015-12-30 connectors are used in the embodiment shown, the number and type can be any chosen with the sound judgment of a person of skill in the art. The first housing portion 64 may include shaft receiving grooves 72, an external protection ring 74, internal lateral extensions 76 and an internal longitudinal extension 78. A groove 80 may be formed between some of the lateral extensions 76, as shown. The external protection ring 74 shown only extends a small amount around the external surface of the portion 64. The second housing portion 66 may include shaft receiving grooves 82 and an external protection ring 84 that may extend all the way around the external surface of the portion 66, as shown. The second housing portion 66 may have internal lateral extensions 86 and pole contact surfaces 88. Extensions 90 may define grooves 92 between them, as shown. The purposes for these components will be discussed below.

[0030] With reference now to FIGURES 1 and 6, the trigger 54 may have a body 94 having a mid-section 96 and a pair or arms 98, 98 extending from the midsection 96. For the embodiment shown, the body 94 is C-shaped. A pair of hands 100, 100 may extend from distal ends of the arms 98, 98, as shown. The hands 100, 100 may extend inwardly and may have curved inner surfaces 104, as shown. A pair of shaft portions 102, 102 may extend from the distal ends of the arms 98, 98. For the embodiment shown, the hands 100, 100 are attached to the shaft portions 102, 102 and extend inwardly therefrom. The trigger 54 may be formed of any material chosen with the sound judgment of a person of skill in the art. In one embodiment, the trigger 54 is made of plastic and in another it is made of a metal.

[0031] With reference now to FIGURES 1 and 7-8, the cam lever 56 may have a body 106 having a mid-section 108 and a pair of arms 110, 110 extending from the midsection 108. For the embodiment shown, the body 106 is C-shaped. First and second surfaces 112, 114 may extend longitudinally from the mid-section 108 as shown. The first surface 112 may extend above the second surface 114 and may be curved, as shown, to match the outside diameter of pole 10. Shoulder surfaces 116, 116, may be formed at proximal ends ofthe arms 110, 110 and the distal ends ofthe arms 110, 110 may curve inwardly, as shown. The cam lever 56 may be formed of any material chosen with the sound judgment of a person of skill in the art.

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[0032] With reference now to FIGURES 1 and 9-10, the cam holder 58 may have a body 118 having a mid-section 120 and a pair or arms 122, 122 extending from the mid-section 120. For the embodiment shown, the body 118 is C-shaped. A pair of surfaces 124, 124 may define with the mid-section 120 a groove 126 on the external surface of the mid-section 120, as shown. Hands 128, 128 may extend longitudinally from distal ends of the arms 122, 122, as shown. Contact surfaces 130, 130 may be defined on the hands 128, 128. The contact surfaces 130, 130 may be J-shaped, as shown. The cam holder 58 may be formed of any material chosen with the sound judgment of a person of skill in the art.

[0033] With reference now to FIGURES 1 and 11-14, the push member 60 may have first and second ends 132, 134, a top 136 and a bottom 138. A chamber 140 may be provided on the top 136, first end 132 and may receive the biasing device 62 shown in FIGURE 1. The chamber 140 may be defined by a wall 142 at one end and may have a generally cylindrical shape, as shown. A slot 144 may be formed in a surface defining the bottom of the chamber 140 and may extend from the first end 132 toward the mid-section of the push member 60. Pole contact surfaces 146, 146 may extend from the bottom 138 and may be curved, as shown, to match the outside diameter of pole 10. Grooves 148, 148 may be formed on sides of the push member 60 and a groove 150 may be formed on the bottom 138 of the push member 60, as shown. The second end 134 may have an extension 152. The push member 60 may be formed of any material chosen with the sound judgment of a person of skill in the art.

[0034] The assembly of the extendable pole mechanism 50 will now be described. The poles 10, 12 may be received in the housing portions 64, 66 as shown in FIGURES 1,15 and 17. The push member 60 may be positioned primarily within the housing portion 64, between lateral extensions 76, as shown in FIGURE 15, and the slot 144 may receive the extension 78. The pole contact surfaces 146 may receive the outer surface of the pole 10, though pole 10 is hidden in FIGURES 15 and 16. With reference to FIGURES 2-6 and 15-16, the shaft portions 102 of the trigger 54 may be received in the shaft receiving grooves 72 and 82 of the respective housing portions 64, 66. The hands 100 of the trigger 54, see FIGURE 6, may be positioned within the grooves 148 formed on the push member 60, as seen in FIGURE 16. The pole 10 may be received between the arms 98 of the trigger 54 and the mid-section 96 and arms 98 of the trigger

CA 02907130 2015-12-30 may be positioned outside the housing 52. The cam holder 58 may be positioned within the housing 52 with the mid-section 120, see FIGURES 9-10, received in the groove 80, see FIGURE 3, formed in the first housing portion 64. This is shown in FIGURE 15. The pole 10 may be received between the arms 122 of the cam holder 58. The hands 128 of the cam holder 58, see FIGURES 9-10, may be received in the grooves 92, 92, see FIGURE 5, formed in the second housing portion 66. The cam holder 58 thus may be held substantially fixed throughout the operation of the extendable pole mechanism 50. This is shown in FIGURES 15 and 16. The cam lever 56 may be positioned within the housing 52 with the distal ends of the arms 110, 110, see FIGURES 7-8, received in the groove 150 formed on the push member 60, as shown in FIGURE 16. The pole 10 may be received between the arms 110 of the cam lever 56. The shoulder surfaces 116, 116, see FIGURES 7-8, may be received on the contact surfaces 130 on the cam holder 58, see FIGURES 9-10 and 15.

[0035] With the extendable pole mechanism 50 assembled as described above, its operation will now be described. FIGURE 15 shows the extendable pole mechanism 50 in the use condition where pole 10 is held in a longitudinally fixed position with respect to pole 12. This is generally the preferred condition for using the poles while painting, for example. In this use condition, the pole 10 is received between the arms 98 of the trigger 54, the arms 110 of the cam lever 56, and the arms 122 of the cam holder 58. Note that the arms 98 of the trigger 54, the arms 110 of the cam lever 56, and the arms 122 of the cam holder 58 are substantially parallel with each other and substantially perpendicular to the longitudinal axes of the poles 10, 12. Note also that the extension 152, see FIGURES 13-14 and 16, of the push member 60 may be received in the groove 126, see FIGURES 9-10, in the cam holder 58. In this use condition, the bottom of the pole 10 rests securely on the first surface 112 of the cam lever 56, see FIGURES 7-8.

[0036] To adjust the extendable pole mechanism 50 into the adjustment condition, shown in FIGURES 16 and 17, all the user has to do is move the mid-section of the trigger 54 in direction 154 shown in FIGURE 15. This can easily be done with a single finger, perhaps the user’s thumb. This motion causes the trigger 54 to pivot about its shaft portions 102, see FIGURE 6. As the trigger 54 is pivoted, the hands 100 within the grooves 148 of the push member 60 push/slide the push member 60 in direction 156, shown in FIGURE 15. As the push member 60 is moved in direction 156, the biasing

CA 02907130 2015-12-30 force of the spring 62 is overcome as the extension 78 is received farther into the slot 144. Movement of the push member 60 in direction 156 also causes the distal ends of the arms 110, see FIGURES 7-8, which are received in groove 150 to move in direction 156. As the arms 110 move in this way, the shoulder surfaces 116, see FIGURES 7-8, pivot on the contact surfaces 130, see FIGURES 9-10, of the cam holder 58 (and thus with respect to the cam holder). This movement of the trigger 54, and thus the push member 60 and cam lever 56, may be continued until the adjustment condition shown in FIGURE 16 is achieved.

[0037] With the extendable pole mechanism 50 in the adjustment condition shown in FIGURES 16 and 17, the pole 10 remains between the arms 98 of the trigger 54, the arms 110 of the cam lever 56, and the arms 122 of the cam holder 58. The arms of the trigger 54 and the cam lever 56, however, are no longer parallel with the arms of the cam holder 58 and are no longer perpendicular to the longitudinal axes of the poles 10, 12. In this adjustment condition, the bottom of the pole 10 contacts first and second surfaces 112, 114, see FIGURES 7-8, of the cam lever 56 and the pole contact surfaces 88, see FIGURE 5, of the second housing portion 66. With the cam lever 56 angled in this manner, room for the pole 10 within the housing 52 is increased, making it very easy to adjust the relative longitudinal positions of the poles 10,12 by sliding pole 10 with respect to pole 12 to change the overall length. In fact, if the user simply aims the pole 10 toward the ground while holding the housing 52 or the pole 12, gravity will easily cause the pole 10 to slide out of the housing 52 and pole 12 (in direction 16 in FIGURE 1), increasing the overall length. Similarly, if the user simply aims the pole 10 toward the sky while holding the housing 52 or the pole 12, gravity will easily cause the pole 10 to slide into the housing 52 and pole 12 (in direction 14 in FIGURE 1), decreasing the overall length.

[0038] To adjust the extendable pole mechanism 50 from the adjustment condition shown in FIGURES 16 and 17 to the use condition shown in FIGURE 15, all the user has to do is release the trigger 54. When the trigger 54 is released, the biasing force of the spring 62 will force/slide the push member 60 in direction 158, shown in FIGURES 15 and 16 until the components return to the relative positions shown in FIGURE 15.

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[0039] Numerous embodiments have been described herein. The preferred embodiments set out are not intended to limit the scope of the claims. The claims should be given the broadest interpretation consistent with the description as a whole.

Having thus described the invention, it is now claimed: