Nova Patents
CA2902192C

Catalysts for petrochemical catalysis

Abstract

Metal oxide catalysts comprising various dopants are provided. The catalysts are useful as heterogeneous catalysts in a variety of catalytic reactions, for example, the oxidative coupling of methane to C2 hydrocarbons such as ethane and ethylene. Related methods for use and manufacture of the same are also disclosed.

CA2902192C, drawing sheet 1
Sheet 1 of 19

Term

7.5 yearsleft in the term

Expires 14 March 2034.

  1. Priority
  2. Filed
  3. Granted
  4. Today
  5. Expires

19 claims: 13 independent, 6 dependent

  1. 1
    A method for oxidative coupling of methane, the method comprising contacting methane with a catalyst at temperatures ranging from about 550 °C to about 750 °C, wherein the method comprises a methane conversion of greater than 20% and a C2 selectivity of greater than 50%, and wherein the catalyst comprises the following formula:ABO 3 ;wherein: A is an element selected from the group consisting of lanthanides, group 2, group 3, group 4, group 6, and group 13;B is an element selected from the group consisting of group 4, group 12, group 13, Ce, Pr, Nd, Sm, Eu, Gd, Tb and Ho;and O is an oxygen anion;the catalyst further comprising one or more dopants selected from the group consisting of group 2, group 3 and lanthanides, and provided that A is different from B.
  2. 5
    The method of any one of claims 1 to 3, wherein A is Ba, Sr or Ca. 232 Date Reçue/Date Received 2021-04-07
  3. 6
    The method of any one of claims 1 to 5, wherein B is Ti, Zr or Hf.
  4. 7
    The method of any one of claims 1 to 6, wherein the one or more dopants is from group 2.
  5. 8
    The method of any one of claims 1 to 6, wherein the one or more dopants is from group 3.
  6. 9
    The method of any one of claims 1 to 6, wherein the one or more dopants is from lanthanides.
  7. 10
    The method of any one of claims 1 to 6, wherein the one or more dopants is Sr, Y, La, Nd, Ca, Mg or Ce or a combination thereof.
  8. 11
    The method of any one of claims 1 to 3 and 6, wherein the catalyst comprises the formula BaZrOs, SrZrOs, SrAIOs, SrCeOs, SrHfOs, CaHfOs, SrTbOs or BaTiOs.
  9. 12
    The method of any one of claims 1 to 11, wherein the catalyst is a bulk catalyst.
  10. 13
    The method of any one of claims 1 to 11, wherein the catalyst is a nanostructured catalyst.
  11. 15
    The method of any one of claims 1 to 11, wherein the catalyst is in the form of a formed aggregate. 233 Date Reçue/Date Received 2021-04-07
  12. 16
    The method of any one of claims 1 to 15, wherein the catalyst further comprises a support or carrier.
  13. 17
    A catalyst comprising one of the following formulas:i) E 1 a AxByO z ;ii) E 1 a E 2 bAxByOz;or iii) E 1 aE 2 bE 3 cA x B y O 2 , wherein: A is Ba, Zr, Sr, Sm, Hf, Gd, Er, Y, Ca, La, Mg, W, B, Tb or Ce;B is Zn, Hf, Zr, Al, Ti, Pr, Nd, Ce, Sm, Eu, Gd, Tb or Ho;E 1 , E 2 and E 3 are each independently an element selected from the group consisting of group 2, group 3, group 4 and lanthanides;O is oxygen;and a, b, c, x, y and z are each independently numbers greater than 0, wherein the catalyst further comprises a methane conversion of greater than 20% and a C2 selectivity of greater than 50% when the catalyst is employed as a heterogeneous catalyst in oxidative coupling of methane at a temperatures ranging from about 550 °C to about 750 °C, and provided that A, B, E 1 , E 2 and E 3 are different from each other.