CA2856740C

Sealing systems and methods employing a switchable drape

Abstract

A sealing system that includes a switchable drape is presented. The drape provides enhanced sealing by using a high-strength adhesive. In one instance, the switchable drape has a plurality of perforations through which a switching solution may be delivered to the high-strength adhesive. The switching solution causes the high-strength adhesive to become less adhesive so that the switchable drape may be removed more easily. Other systems, methods, and drapes are presented.

CA2856740C, drawing sheet 1
Sheet 1 of 9

Term

6.2 yearsleft in the term

Expires 14 December 2032.

  1. Priority
  2. Filed
  3. Granted
  4. Today
  5. Expires

47 claims: 33 independent, 14 dependent

  1. 1
    CLAIMS We claim:1. A sealing system for use in treating a tissue site on a patient with reduced pressure, the sealing system comprising: an outer layer formed from a drape material and having a first side and a second side, wherein the outer layer is formed with a plurality of perforations extending through the outer layer;a high-strength adhesive coupled to the second side of the outer layer, the highstrength adhesive covering the plurality of perforations, wherein the highstrength adhesive has a first side, a second side, and a tackiness;and a switching solution, wherein when the switching solution is applied to the highstrength adhesive, the tackiness of the high-strength adhesive decreases.
  2. 4
    The system according to any one of claims 1 -3, wherein the outer layer has a thickness in the range of about 5 microns to about 60 microns.
  3. 5
    The system according to any one of claims 1 -4, wherein the plurality of perforations comprise a plurality of apertures having an average effective diameter between about 0.05 mm and about 0.4 mm.
  4. 6
    The system according to any one of claims 1-5, wherein the plurality of perforations comprise a plurality of apertures, and a surface area of the drape material removed to form the plurality of apertures is between about 0.2% to about 13% of surface area of the outer layer. CA 2856740 2019-02-04
  5. 7
    The system according to any one of claims 1 -6, wherein the high-strength adhesive comprises an acrylic adhesive.
  6. 8
    The system according to any one of claims 1-7, wherein the high-strength adhesive further comprises expansion members that are configured to expand primarily perpendicularly to the second side of the outer layer when activated by the switching solution.
  7. 9
    The system according to any one of claims 1-8, wherein the switching solution comprises alcohol.
  8. 10
    The system according to any one of claims 1-9, wherein the switching solution further comprises a local pain killer.
  9. 11
    The system according to any one of claims 1-10, further comprising a first release member coupled to the first side of the outer layer and a second release member coupled to the second side of the high-strength adhesive.
  10. 12
    The system according to any one of claims 1 -11, further comprising:a first release member having gripping portions and coupled to the first side of the outer layer;and a second release member having gripping portions and coupled to the second side of the high-strength adhesive.
  11. 13
    The system according to any one of claims 1-12, wherein the perforations comprise halfmoon slits having no drape material removed from the outer layer.
  12. 14
    The system according to any one of claims 1-13, wherein the switching solution is adapted to decrease the tackiness of the high-strength adhesive between about 0% and about 70%.
  13. 15
    The system according to any one of claims 1-14, wherein the switching solution is adapted to decrease the tackiness of the high-strength adhesive by about 50%. CA 2856740 2019-02-04
  14. 16
    The system according to any one of claims 1-15, wherein the high-strength adhesive further comprises expansion members formed of a compressed and cooled foam and disposed within the high-strength adhesive, the expansion members configured to expand primarily perpendicularly to the second side of the outer layer when activated by the switching solution.
  15. 17
    The system according to any one of claims 1-16, wherein the perforations have a pitch in the range of about 1.0 mm to about 3.0 mm.
  16. 18
    The system according to any one of claims 1-17, wherein the high-strength adhesive has a bond strength in the range of greater than about 144 N/m to about 288 N/m.
  17. 19
    The system according to any one of claims 1-18, wherein the high-strength adhesive has a bond strength in the range of greater than about 144 N/M to about 288 N/m, and the switching solution is adapted to decrease the tackiness of the high-strength adhesive by about 50%. CA 2856740 2019-02-04
  18. 20
    A method of manufacturing a switchable drape, the method comprising:supplying an outer layer formed from a flexible drape material having a first side and a second side;perforating the outer layer to form a plurality of perforations;applying a high-strength adhesive to the second side of the outer layer, wherein the high-strength adhesive has a first side and a second side and wherein the high-strength adhesive covers the plurality of perforations;applying a first release member to the first side of the outer layer;and applying a second release member to the second side of the high-strength adhesive.
  19. 23
    The method according to any one of claims 20-22, further comprising disposing expansion members in the high-strength adhesive, wherein the expansion members are configured to primarily expand perpendicularly to the second side of the outer layer. CA 2856740 2019-02-04
  20. 24
    A kit for forming a seal over a portion of a patient’s body, the kit comprising:a switchable drape;a switching solution;wherein the switchable drape comprises: an outer layer formed from a drape material and having a first side and a second side, wherein the outer layer is formed with a plurality of perforations extending through the outer layer, a high-strength adhesive coupled to the second side of the outer layer, the high-strength adhesive covering the plurality of perforations, wherein the high-strength adhesive has a first side and a second side, a first release member releasably coupled to the first side of the outer layer, and a second release member releasably coupled to the second side of the highstrength adhesive;and wherein, once applied, the switching solution lessens the adhesive strength of the high-strength adhesive. CA 2856740 2019-02-04
  21. 25
    Use of a system for treating a patient with reduced pressure, the system including:a manifold configured to be deployed adjacent to the tissue site;a switchable drape configured to be deployed over the manifold to create a sealed space, wherein the switchable drape comprises: an outer layer formed from a drape material and having a first side and a second side, wherein the outer layer is formed with a plurality of perforations extending through the outer layer, and a high-strength adhesive coupled to the second side of the outer layer, the high-strength adhesive covering the plurality of perforations, wherein the high-strength adhesive has a first side and a second side;wherein the sealed space is configured for reduced pressure to be supplied thereto;wherein a switching solution is disposable on the first side of the outer layer of the switchable drape;and the switchable drape is removable from the tissue site. CA 2856740 2019-02-04
  22. 26
    Use of a system for treating a tissue site on a patient with reduced pressure, the system comprising:a manifold configured to be deployed proximate to the tissue site;a medical drape configured to be deployed over the manifold to create a sealed space, the medical drape comprising: an outer layer formed from a drape material and having a first side and a second side, wherein the outer layer is formed with a plurality of perforations extending through the outer layer;a high-strength adhesive coupled to the second side of the outer layer the high-strength adhesive covering the plurality of perforations, wherein the high-strength adhesive has a first side, a second side, and a tackiness;wherein reduced pressure is suppliable to the sealed space;and supply of the reduced pressure to the scaled space is terminatable;wherein the outer layer is configure for the creation of perforations therethrough, a switching solution is applicable onto the first side of the drape, and the drape is removable. CA 2856740 2019-02-04
  23. 27
    A sealing system for use in treating a tissue site on a patient with reduced pressure, the system comprising:an outer layer formed from a drape material and having a first side and a second side, wherein the outer layer is formed with a plurality of perforations extending through the outer layer;a high-strength adhesive having a first side and a second side;a soluble layer coupled to the second side of the outer layer and the first side of the high-strength adhesive;and a switching solution, wherein the soluble layer is operable to substantially dissolve when wetted with the switching solution.
  24. 29
    Use of a system for treating a tissue site on a patient with reduced pressure, the system comprising:a manifold configured to be deployed proximate to the tissue site;a sealing system configured to be deployed over the manifold to create a sealed space containing the manifold, wherein the sealing system comprises: an outer layer formed from a drape material and having a first side and a second side, wherein the outer layer is formed with a plurality of perforations extending through the outer layer, a high-strength adhesive having a first side and a second side, a soluble layer coupled to the second side of the outer layer and the first side of the high-strength adhesive, and a switching solution, wherein the switching solution is operable to substantially dissolve and decrease the adhesive strength of the of the high-strength adhesive;wherein reduced pressure is suppliable to the sealed space;CA 2856740 2019-02-04 wherein the switching solution is applicable onto the first side of the outer layer until the soluble layer is substantially dissolved;and wherein the sealing system is removable.
  25. 30
    A sealing system for use in treating a tissue site on a patient with reduced pressure, the system comprising:an outer layer formed from a drape material and having a first side and a second side;a high-strength adhesive having a first side and a second side;a wicking layer disposed adjacent to at least a portion of the high-strength adhesive and having a plurality of wicking-layer ends extending to at least a peripheral portion of the high-strength adhesive;a switching solution, wherein the switching solution is operable to lessen the adhesive strength of the of the high-strength adhesive;and wherein the wicking layer is operable to transport the switching solution from the wicking-layer ends to at least the peripheral portion of the adhesive.
  26. 32
    Use of a system for treating a tissue site on a patient with reduced pressure, the system comprising:a manifold deployable proximate to the tissue site;a sealing system deployable over the manifold and a portion of the patient’s intact skin to create a sealed space containing the manifold, wherein the sealing system comprises: an outer layer formed from a drape material and having a first side and a second side, a high-strength adhesive having a first side and a second side, a wicking layer adjacent to at least a portion of the high-strength adhesive and having a plurality of wicking-layer ends extending to at least a peripheral portion of the high-strength adhesive, a switching solution, wherein the switching solution is operable to lessen the adhesive strength of the of the high-strength adhesive, and wherein the wicking layer is operable to transport the switching solution from the plurality of wicking-layer ends to at least the peripheral portion of the adhesive;wherein reduced pressure is suppliable to the sealed space;wherein the switching solution is applicable onto the wicking-layer ends until the adhesive strength of the high-strength adhesive is decreased at least at the peripheral portion;and wherein the sealing system is removable. CA 2856740 2019-02-04
  27. 33
    A drape for use in treating a tissue site on a patient with reduced pressure, the drape comprising:an outer layer formed from a drape material and having a first side and a second, patient-facing side, wherein the outer layer is formed with a plurality of perforations extending through the outer layer;and a high-strength adhesive coupled to the second patient-facing side of the outer layer, the high-strength adhesive covering the plurality of perforations, wherein the high-strength adhesive has a first side and a second, patientfacing side.
  28. 36
    The drape according to any one of claims 33-35, wherein the plurality of perforations comprise a plurality of apertures each having an average surface area removed of between 0.002 mm 2 to 0.126 mm 2 .
  29. 37
    The drape according to any one of claims 33-36, wherein the plurality of perforations comprise a plurality of apertures having an average surface area removed that equals 0.2% to 13% of surface area of the outer layer in which the perforations are located.
  30. 38
    The drape according to any one of claims 33-37, wherein the high-strength adhesive further comprises expansion members that are configured to expand primarily perpendicularly to the second, patient-facing side of the outer layer when activated by the switching solution. CA 2856740 2019-02-04
  31. 39
    The drape according to any one of claims 33-38, further comprising a first release member coupled to the first side of the outer layer and a second release member coupled to the second, patient-facing side of the high-strength adhesive.
  32. 40
    A drape for use in treating a tissue site on a patient with reduced pressure, the drape comprising:an outer layer formed from a drape material and having a first side and a second, patient-facing side, wherein the outer layer is formed with a plurality of perforations extending through the outer layer;a high-strength adhesive having a first side and a second, patient-facing side;a soluble layer coupled to the second, patient-facing side of the outer layer and the first side of the high-strength adhesive.
  33. 43
    A drape for use in treating a tissue site on a patient with reduced pressure, the drape comprising:an outer layer formed from a drape material and having a first side and a second, patient-facing side;a high-strength adhesive having a first side and a second, patient-facing side;and a wicking layer disposed adjacent to at least a portion of the high-strength adhesive and having a plurality of wicking-layer ends extending to a periphery of the high-strength adhesive;wherein the wicking layer is operable to transport a switching solution from the wicking-layer ends to at least a peripheral portion of the adhesive.
Independent claims33