CA2853769C

Skin antiseptic applicator and methods of making and using the same

Abstract

The invention relates to applicators for applying a solution or other composition (e.g., an antiseptic composition) to skin of a patient. The applicator may include a container body having a proximal end, a distal end, and a frangible member disposed at the distal end of the body. The applicator includes a first position where the container body and frangible member are a unitary piece (e.g., blow molded as a single piece), and a second position when the frangible member is rotated relative to the body to irreversibly break a weak point therebetween, releasing the composition in the hollow body through an opening. A porous applicator head may be positioned adjacent the distal end of the body and frangible member, so that the composition flows out the body, through the opening, and onto the head. The applicator may be formed in a blow-fill-seal process for improved sterility and ease of manufacture.

CA2853769C, drawing sheet 1
Sheet 1 of 11

Term

7.7 yearsleft in the term

Expires 6 June 2034.

  1. Priority
  2. Filed
  3. Granted
  4. Today
  5. Expires

19 claims: 13 independent, 6 dependent

  1. 1
    A method of making an aseptic applicator comprising the steps of:(a) molding an extruded polymer material by placing a blow pin into a first end of the extruded material and using pressure to form the material into a container body shape comprising a neck portion having a plurality of outwardly extending protrusions at the first end and a substantially hollow handle at a second end;(b) filling said container body at the first end, using said blow pin, with an aseptic composition comprising: (i) an antimicrobial agent and (ii) an alcohol;(c) retracting said blow pin, creating a frangible member at the first end having one or more wings extending toward the second end and adjacent the outwardly extending protrusions of the neck portion of the container body, and sealing the filled container body at the first end, the frangible member and filled container body being a sealed unitary structure of said polymeric material;(d) attaching a porous applicator head to said unitary structure at the first end to form the aseptic applicator;and (e) retaining the porous applicator head with the one or more wings which extend adjacent to the neck portion of the container body.
  2. 2
    A method of making an aseptic applicator comprising the steps of:(a) molding an extruded polymer material by placing a blow pin into a first end of the extruded material and using pressure from the blow pin to form the material into an elongate container body shape having an axis extending between the first end and a second end;(b) filling said container body using said blow pin with an aseptic composition comprising: (i) antimicrobial agent, (ii) an alcohol, and (iii) a dye or colorant;(c) retracting said blow pin to form a frangible member at the first end, the step of forming the frangible member sealing the filled container body, the frangible member and filled container body being a unitary structure;(d) attaching a porous applicator head to said unitary structure to form the aseptic applicator;-27Date Reçue/Date Received 2020-11-11 (e) retaining the porous applicator head with one or more wings extending from the frangible member, the wings containing one or more protrusions positioned adjacent to an undercut portion of said container, the undercut aligning with the one or more of the protrusions of the one or more wings to prevent substantial axial movement after the frangible member is broken from the container body;and (f) sterilizing said aseptic applicator using ethylene oxide gas.
  3. 3
    A method of making an aseptic applicator comprising the steps of:(a) molding an extruded polymer material by placing a blow pin into a first end of the extruded material and using pressure to form the material into a single layer container body shape comprising a neck portion at the first end, the neck having an undercut and a plurality of outwardly extending protrusions, and a substantially hollow handle at the second end;(b) filling said container body using said blow pin with an aseptic composition comprising: (i) antimicrobial agent, (ii) an alcohol, and (iii) a dye or colorant;(c) retracting said blow pin to create a frangible member at the first end and sealing the frangible member to form a frangible member having one or more wings extending toward the second end and adjacent the neck of the container body, the wings of the frangible member each comprising at least one inward protrusion extending between outwardly extending protrusions of the neck portion, the frangible member and filled container body being a unitary structure;(d) attaching a porous applicator head to said unitary structure wherein the one or more wings which extend adjacent to the neck portion of the container body and the outwardly extending protrusions of the neck portion retain the porous applicator head;(e) sterilizing said aseptic applicator using ethylene oxide gas;and (f) packaging said sterilized aseptic applicator into an external packaging comprising at least one flexible portion.
  4. 4
    The method of any one of claims 1 to 3, wherein said polymeric material is selected from the group consisting of:polyolefins, polypropylene, polyethylene, high density polyethylene, low density polyethylene, ethylene/propylene copolymers, ethylene/butylene copolymers, vinyl, vinyl polymers, acrylic polymers, polyesters, polyethylene terephthalate, polybutylene terephthalate, polyvinyl alcohol, polyamides, polyvinylchloride, polyvinylidene chloride, -28Date Reçue/Date Received 2020-11-11 ethylene vinyl alcohol, chlorotrifluoroethylene, polytetrafluoroethylene, polyvinylidene fluoride, copolymers of perfluorinated monomers with partially fluorinated monomers, tetrafluoroethylene/hexafluoropropylene/vinylidene, and any mixtures or combinations thereof.
  5. 5
    The method of any one of claims 1 to 4, wherein an inorganic oxide material is incorporated into the polymeric material from which the container body and frangible member are formed.
  6. 6
    The method of any one of claims 1 to 5, wherein said container body is flexible and deforms under pressure.
  7. 7
    The method of any one of claims 1 to 6, wherein said antimicrobial agent is at least one of chlorhexidine gluconate and povidone iodine.
  8. 8
    The method of any one of claims 1 to 7, wherein said alcohol is selected from the group consisting of:methanol, ethanol, isopropyl alcohol, and butyl alcohol, and any mixtures or combinations thereof.
  9. 12
    The method of any one of claims 1 to 11, wherein vacuum pressure is used to mold the material into the container body shape. -29Date Reçue/Date Received 2020-11-11
  10. 13
    The method of any one of claims 1 to 11, wherein pressure from compressed gas is used to mold the material into the container body shape.
  11. 15
    The method of any one of claims 1 to 14 further comprising the step of:extruding the polymeric material.
  12. 16
    The method of any one of claims 1 to 15 and further comprising the step of:placing said extruded polymeric material into a blow mold.
  13. 17
    A composition applicator comprising:(A) a container body having a proximal end including a substantially hollow handle and a distal end including a neck portion having a plurality of outwardly extending protrusions, wherein the container body has a frangible member positioned at the distal end of the container body including one or more wings extending outwardly adjacent the neck portion of the body toward the proximal end, wherein the composition applicator has a first position where the container body and frangible member are a unitary structure formed of a single layer of material that is substantially translucent and a second position when the frangible member breaks away from the rest of the container body at a weak point creating at least one opening to allow the composition to flow out of the container body;(B) an applicator head formed of one porous material and positioned adjacent to the distal end of the container body and said frangible member wherein the composition flows out of the container body onto the applicator head;and (C) an aseptic composition in said container body comprising: (i) an active agent comprising one or more of an antimicrobial agent, an antiviral agent, and an antiseptic agent;(ii) an alcohol;and -30Date Reçue/Date Received 2020-11-11 (iii) a dye or colorant.