CA2767973C

Lipid-based sustained-release drug carrier matrix

Abstract

The present invention provides compositions for extended release of one or more active ingredients, comprising a lipid-saturated matrix formed from a non-biodegradable polymer or a block- co-polymers comprising a non-biodegradable polymer and a biodegradable polymer. The present invention also provides methods of producing the matrix compositions and methods for using the matrix compositions to provide controlled release of an active ingredient in the body of a subject in need thereof.

CA2767973C, drawing sheet 1
Sheet 1 of 19

Term

3.8 yearsleft in the term

Expires 14 July 2030.

  1. Priority
  2. Filed
  3. Granted
  4. Today
  5. Expires

35 claims: 20 independent, 15 dependent

  1. 1
    WE CLAIM:1. A substrate at least a portion of the surface of which is coated by a matrix composition, the matrix composition comprising: a. a biocompatible non-biodegradable polymer non-covalently associated with a first lipid comprising at least one sterol;b. a second lipid comprising at least one phospholipid having fatty acid moieties having at least 14 carbons;wherein the biocompatible non-biodegradable polymer is not bonded to the second lipid;and c. at least one pharmaceutically active agent;wherein the matrix composition is lipid saturated and when maintained in an aqueous environment, provides sustained release of the pharmaceutically active agent.
  2. 6
    The coated substrate of any one of claims 1-5, wherein the non-biodegradable polymer is selected from the group consisting of polyethylene glycol (PEG), PEG acrylate, PEG methacrylate, methylmethacrylate, ethylmethacrylate, butylmethacrylate, 2ethylhexylmethacrylate, laurylmethacrylate, hydroxylethyl methacrylate, 2methacryloyloxyethylphosphorylcholine (MPC), polystyrene, derivatized polystyrene, polylysine, poly N-ethyl-4-vinyl-pyridinium bromide, poly-methylacrylate, silicone, Γ CA 2767973 2018-12-06 t polyoxymethylene, polyurethane, polyamides, polypropylene, polyvinyl chloride, polymethacrylic acid and co-polymeric mixtures thereof.
  3. 8
    The coated substrate of any one of claims 1-7, wherein the sterol is a cholesterol.
  4. 10
    The coated substrate of any one of claims 1-9, wherein the pharmaceutically active agent is selected from the group consisting of an antibiotic, an antifungal, a non-steroidal antiinflammatory drug (NSAID), a steroid, an anti-cancer agent, an osteogenic factor, a bone resorption inhibitor and any combination thereof.
  5. 11
    The coated substrate of any one of claims 1-10, wherein the weight ratio of total lipids to said biocompatible polymer is between 1.5:1 and 9:1 inclusive.
  6. 12
    The coated substrate of any one of claims 1-11, wherein said matrix composition is homogeneous.
  7. 13
    The coated substrate of any one of claims 1-12, wherein the matrix composition further comprises at least one compound selected from the group consisting of a sphingolipid, a tocopherol, an additional phospholipid selected from the group consisting of a phosphatidylserine, a phosphatidylglycerol, and a phosphatidylinositol, a free fatty acid having 14 or more carbon atoms and a pegylated lipid.
  8. 14
    The coated substrate of any one of claims 1-13, wherein said matrix composition is substantially devoid of water.
  9. 15
    The coated substrate of any one of claims 1-14, wherein the matrix composition, further comprises a targeting moiety capable of interacting with a target molecule selected from the group consisting of a collagen molecule, a fibrin molecule and a heparin.
  10. 16
    The coated substrate of any one of claims 1-15 for the sustained release of said pharmaceutical active agent, wherein 40-70% of said pharmaceutical active agent is released from the composition at zero-order kinetics. CA 2767973 2018-12-06 I
  11. 17
    The coated substrate of any one of claims 1-16, wherein said substrate includes at least one material selected from the group consisting of hydroxyapatite, tri-calcium phosphate, stainless steel, cobalt-chromium, titanium alloy, tantalum, ceramic and gelatin.
  12. 18
    The coated substrate of any one of claims 1-16, wherein said substrate is selected from orthopedic nails, orthopedic screws, orthopedic staples, orthopedic wires, orthopedic pins, metal or polymeric implants, bone filler particles, collagen and non-collagen membranes, suture materials, orthopedic cements and sponges.
  13. 23
    Use of the coated substrate of any one of claims 1-19, wherein the pharmaceutical active agent is selected from the group consisting of an antibiotic, a non-steroidal antiinflammatory drug and a steroid for the reduction of the incidence of complications from orthopedic surgery in a subject in need thereof.
  14. 24
    Use of the coated substrate of any one of claims 1-19, wherein the pharmaceutical active agent is an antibiotic for the treatment of osteomyelitis in a subject in need thereof.
  15. 26
    A method of producing the coated substrate of any one of claims 1 -19, said method comprising the steps of:CA 2767973 2018-12-06 t a. mixing into a first volatile organic solvent: (i) a biocompatible non-biodegradable polymer and (ii) a first lipid comprising at least one sterol;b. mixing into a second volatile organic solvent: (i) at least one pharmaceutical active agent;(ii) a second lipid selected from phospholipids having fatty acid moieties having at least 14 carbons;and c. mixing the products resulting from steps (a) and (b), to produce a homogeneous mixture;d. bringing the mixture resulting from step c into contact with the substrate, and e. while in contact with the substrate, evaporating the volatile organic solvents at a temperature in the range of 20 to 80°C;thereby producing a substrate coated with a homogeneous matrix composition.
  16. 29
    The method of any one of claims 26-28, wherein said phospholipid is a phosphatidylcholine having fatty acid moieties having at least 14 carbons.
  17. 30
    The method of any one of claims 26-29, wherein said first lipid further comprises a phosphatidylethanolamine having fatty acid moieties having at least 14 carbons.
  18. 31
    The method of any one of claims 26-30, wherein the non-biodegradable polymer is selected from the group consisting of polyethylene glycol (PEG), PEG acrylate, PEG methacrylate, methylmethacrylate, ethylmcthacrylate, butylmethacrylate, 2ethylhexylmethacrylate, laurylmethacrylate, hydroxylethyl methacrylate, 2methacryloyloxyethylphosphorylcholine (MPC), polystyrene, derivatized polystyrene, polylysine, poly N-ethyl-4-vinyl-pyridinium bromide, poly-methylacrylate, silicone, polyoxymethylene, polyurethane, polyamides, polypropylene, polyvinyl chloride, polymethacrylic acidalone and as co-polymeric mixtures thereof.
  19. 33
    The method of any one of claims 26-32, wherein said sterol is a cholesterol.
  20. 34
    The coated substrate of any one of claims 1-19, whenever prepared by the method of any one of claims 26-33.
Independent claims20