CA2597697C

Package design for producing white light with short-wavelength leds and down-conversion materials

Abstract

A broad bandwidth light source including: a solid state light emitting device (102) that generates short wavelength light; and quantum dot material (104) and phosphor material (106) that are each irradiated by some of the short wavelength light. The short wavelength light has a spectrum with a first peak wavelength shorter than about 500nm. The quantum dot material (104) absorbs some of the short wavelength light and reemits it as long wavelength light having a spectrum with a second peak wavelength longer than about 600nm. The phosphor material (106) absorbs some of the short wavelength light and reemits it as mid wavelength light having a spectrum with a peak wavelength between the first and second peak wavelengths. The light source is configured such that some of each light (short, mid, and long wavelength) is emitted coincidently as a light having a chromaticity value near the blackbody locus and a color rendering index greater than 80.

CA2597697C, drawing sheet 1
Sheet 1 of 11

Term

Term ended

Expired 20 June 2026, 0.3 years ago.

  1. Priority
  2. Filed
  3. Granted
  4. Expired
  5. Today

36 claims: 5 independent, 31 dependent

  1. 1
    CA 02597697 2013-10-08 - 13 What is claimed is:1. A method of producing visible light having a chromaticity value near a blackbody locus and a color rendering index greater than about 80, the visible light produced using a short wavelength solid state light emitting device, a quantum dot material and a phosphor material spaced apart from the quantum dot material, the method comprising: a) generating short wavelength light having a first spectrum with a first peak wavelength using the short wavelength solid state light emitting device, the first peak wavelength being shorter than about 500nm;b) irradiating the quantum dot material or the spaced apart phosphor material with at least a portion of the short wavelength light such that a first fraction of the short wavelength light is absorbed and reemitted by the quantum dot material or the spaced apart phosphor material as longer wavelength light having a second spectrum with a second peak wavelength, the second peak wavelength being longer than the first peak wavelength;c) irradiating another of the quantum dot material or the spaced apart phosphor material with at least another portion of the short wavelength light such that a second fraction of the short wavelength light is absorbed and reemitted by the other of the quantum dot material or the spaced apart phosphor material as light having a third spectrum with a third peak wavelength, the third peak wavelength being either between the first peak wavelength and the second peak wavelength or longer than the second peak wavelength;and d) emitting a third fraction of the short wavelength light and combining the third fraction of the short wavelength light with at least a portion of the second wavelength light, and at least a portion of the third wavelength light as the visible light.
  2. 4
    A method according to any one of claims 1 to 3, wherein the color rendering index of the visible light emitted in step (d) is greater than about 90. CA 02597697 2013-10-08 - 14
  3. 5
    A method according to any one of claims 1 to 4, wherein the visible light emitted in step (d) has a correlated color temperature between about 1000K and about16000K.
  4. 6
    A method according to any one of claims 1 to 4, wherein the visible light emitted in step (d) has a correlated color temperature between about 3300K and about 3600K.
  5. 7
    A method according to any one of claims 1 to 6, wherein the first peak wavelength of the short wavelength light generated in step (a) by the short wavelength solid state light emitting device is between about 200nm and about 500nm.
  6. 8
    A method according to any one of claims 1 to 7, wherein the second peak wavelength of the long wavelength light emitted in step (b) by the quantum dot material is between about 600nm and about 700nm.
  7. 9
    A method according to any one of claims 1 to 8, wherein a full width half maximum of the second spectrum of the long wavelength light generated in step (b) by the quantum dot material is less than about 50nm.
  8. 10
    A method according to any one of claims 1 to 9, wherein step (b) further includes irradiating the quantum dot material with at least a portion of the mid wavelength light such that a fourth fraction of the mid wavelength light is absorbed and reemitted by the quantum dot material as additional long wavelength light.
  9. 11
    A method according to any one of claims 1 to 10, wherein the third peak wavelength of the mid wavelength light emitted in step (c) by the phosphor material is between about 500nm and about 600nm.
  10. 12
    A method according to any one of claims 1 to 11, wherein a full width half maximum of the third spectrum of the mid wavelength light generated in step (c) by the phosphor material is less than about 150nm.
  11. 13
    A broad bandwidth light source comprising:a short wavelength solid state light emitting device to generate short wavelength light having a first spectrum with a first peak wavelength, the first peak wavelength being shorter than about 500nm;a quantum dot material and a phosphor material optically coupled to the short wavelength solid state light emitting device, the quantum dot material or the phosphor material to be irradiated by a first portion of the short wavelength CA 02597697 2013-10-08 - 15 light, the quantum dot material or the phosphor material adapted to absorb a first fraction of incident light having the first spectrum and to reemit the absorbed light as longer wavelength light having a second spectrum with a second peak wavelength, the second peak wavelength being longer than the first peak wavelength;and another of the quantum dot material or the phosphor material to be irradiated by a second portion of the short wavelength light, the other of the quantum dot material or the phosphor material adapted to absorb a second fraction of incident light having the first spectrum and to reemit the absorbed light as light having a third spectrum with a third peak wavelength, the third peak wavelength being either between the first peak wavelength and the second peak wavelength or longer than the second peak wavelength, wherein the short wavelength solid state light emitting device, the quantum dot material, and the phosphor material are configured such that a first amount of the short wavelength light, a second amount of the longer wavelength light, and a third amount of the third wavelength light are emitted substantially coincidently from the broad bandwidth light source as a visible light having a chromaticity value near a blackbody locus and a color rendering index greater than 80;and further comprising an optical element optically coupled to the quantum dot material and the phosphor material for controlling back coupling of light from the quantum dot material and the phosphor material into the short wavelength solid state light emitting device.
  12. 16
    A broad bandwidth light source according to any one of claims 13 to 15, wherein a full width half maximum of the first spectrum of the short wavelength light generated by the short wavelength solid state light emitting device is less than about 50nm. CA 02597697 2013-10-08 - 16
  13. 17
    A broad bandwidth light source according to any one of claims 13 to 16, wherein the quantum dot material includes a plurality of quantum dots dispersed within a matrix material that is substantially transmissive to the visible light.
  14. 20
    A broad bandwidth light source according to any one of claims 13 to 19, wherein the second peak wavelength of the long wavelength light emitted by the quantum dot material is between about 600nm and about 700nm.
  15. 21
    A broad bandwidth light source according to any one of claims 13 to 20, wherein a full width half maximum of the second spectrum of the long wavelength light generated by the quantum dot material is less than about 50nm,
  16. 22
    A broad bandwidth light source according to any one of claims 13 to 21, wherein:the quantum dot material or the phosphor material is further optically coupled to the other of the quantum dot material or the phosphor material to be irradiated by a portion of the longer wavelength light;and the other of the quantum dot material or the phosphor material is further adapted to absorb a third fraction of incident light having the first spectrum.
  17. 24
    A broad bandwidth light source according to any one of claims 13 to 16, wherein the phosphor material includes a plurality of phosphor particles dispersed within a matrix material that is substantially transmissive to the visible light.
  18. 27
    A broad bandwidth light source according to any one of claims 13 to 24, wherein the phosphor material includes at least one of bulk ZnS:Cu-AI;bulk ZnSiO 4 :Mn 2+ ;bulk Sr3SiO5:Eu 2+ ;bulk BaMgAl10O 17 :Eu 2+ Mn 2+ ;bulk SrAIO 4 :Eu,Dy;bulk (YGdCe) 3 AI 5 0i 2 :Eu;bulk Sr 4 Al 14 O 25 :Eu;bulk (Ce, Tb)MgAl xl Oi9;or bulk (La, Ce, Tb)PO 4 .
  19. 28
    A broad bandwidth light source according to any one of claims 13 to 27, wherein the third peak wavelength of the longer wavelength light emitted by the phosphor material is between either about 500nm and about 600nm or about 600nm and 700nm.
  20. 29
    A broad bandwidth light source according to any one of claims 13 to 28, wherein the short wavelength solid state light emitting device, the quantum dot material, and the phosphor material are configured such that the chromaticity value of the visible light emitted from the broad bandwidth light source is within an area bounded by about .01 of an x chromaticity value and about .01 of a y chromaticity value of the blackbody locus on a CIE-1931 diagram.
  21. 30
    A broad bandwidth light source according to any one of claims 13 to 29, wherein the short wavelength solid state light emitting device, the quantum dot material, and the phosphor material are configured such that the color rendering index of the visible light emitted from the broad bandwidth light source is greater than about 85.
  22. 31
    A broad bandwidth light source according to any one of claims 13 to 30, wherein the short wavelength solid state light emitting device, the quantum dot material, and the phosphor material are configured such that the color rendering index of the visible light emitted from the broad bandwidth light source is greater than about 90.
  23. 32
    A broad bandwidth light source according to any one of claims 13 to 31, wherein the short wavelength solid state light emitting device, the quantum dot material, and the phosphor material are configured such that the color rendering CA 02597697 2013-10-08 - 18 index of the visible light emitted from the broad bandwidth light source has a correlated color temperature between about 1000K and about 16000K.
  24. 33
    A broad bandwidth light source according to any one of claims 13 to 32, wherein the short wavelength solid state light emitting device, the quantum dot material, and the phosphor material are configured such that the color rendering index of the visible light emitted from the broad bandwidth light source has a correlated color temperature between about 3300K and about 3600K.
  25. 34
    The broad bandwidth light source of any one of claims 13 to 33, wherein the phosphor material is separate from the quantum dot material.
  26. 35
    The broad bandwidth light source of any one of claims 13 to 34, wherein the phosphor material is spaced apart from the quantum dot material.
  27. 36
    A broad bandwidth light source for producing visible light having a chromaticity value near a blackbody locus and a color rendering index greater than about 80, the broad bandwidth light source comprising:means for generating short wavelength light having a first spectrum with a first peak wavelength, the first peak wavelength being shorter than about 500nm;means for absorbing and reemitting a first fraction of the short wavelength light as longer wavelength light having a second spectrum with a second peak wavelength, the second peak wavelength being longer than the first peak wavelength;and means for absorbing and reemitting a second fraction of the short wavelength light as light having a third spectrum with a third peak wavelength, the third peak wavelength being either between the first peak wavelength and the second peak wavelength or longer than the second peak wavelength, wherein a third fraction of the short wavelength light, at least a portion of the longer wavelength light, and at least a portion of the light having the third spectrum are emitted as the visible light;and further comprising an optical element optically coupled to the means for absorbing and reemitting a first fraction of the short wavelength light and to the means for absorbing and reemitting a second fraction of the short wavelength light for controlling back coupling of light from the means for absorbing and reemitting a first fraction of the short wavelength tight and the means for absorbing and reemitting a second fraction of the short wavelength light into the means for generating short wavelength light. CA 02597697 2013-10-08 - 19 37. A broad bandwidth light source comprising: a short wavelength solid state light emitting device to generate short wavelength light having a first spectrum with a first peak wavelength, the first peak wavelength being shorter than about 500nm;a quantum dot material having a plurality of quantum dots and a phosphor material having a plurality of phosphor particles, the plurality of quantum dots and the plurality of phosphor particles being optically coupled to the short wavelength solid state light emitting device to be irradiated by a first portion of the short wavelength light and mixedly dispersed within a matrix material that is substantially transmisive to visible light, the mixedly dispersed plurality of quantum dots and plurality of phosphor materials adapted to absorb a first fraction of incident light having the first spectrum and reemit the absorbed light as mid wavelength light and long wavelength light, wherein the mid wavelength light and the long wavelength light combine with a second fraction of incident light that is transmitted through the mixedly dispersed plurality of quantum dots and plurality of phosphor particles to produce broad bandwidth light as a visible light as visible light;and an optical element optically coupled to the mixedly dispersed plurality of quantum dots and plurality of phosphor particles for controlling back coupling of light from the mixedly dispersed plurality of quantum dots and plurality of phosphor particles into the short wavelength solid state light emitting device.
Independent claims27