Process for the esterification of a carbothioic acid

(57) Abrégé/Abstract:

A process for preparing compounds of formula: (II) by esterification of the C-17 hydroxyl group of 6a, 9a-difluoro-11 β, 17a-dihydroxy-16a-methyl-3-oxoandrosta-1,4-diene-17p-carbothioic acid, the compound of formula: (I) comprises treating compound (I) with a slight excess of an acyl chloride of general formula R-COCI, where R represents -CH2CH3, -CH2CH2CH3 or -CH(CH3)2, in an inert solvent, in the presence of a tertiary amine. Preferably the process is carried out using pyridine in the presence of acetone at a temperature of from 5 °C to -20 °C. z.

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OPIC-CIPO 191

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CIPO

CA 02584052 2007-04-18 (12) INTERNATIONAL APPLICATION PUBLISHED UNDER THE PATENT COOPERATION TREATY (PCT)

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(19) World Intellectual Property Organization

International Bureau (43) International Publication Date 27 April 2006 (27.04.2006)

PCT (10) International Publication Number

WO 2006/043015 Al wo 2006/043015 ai I lllllllllllll II lllllllllll lllllllllllllll II llllllllllllllllllllllllllllllllllllllllllllllllll (51) International Patent Classification:

C07J 31/00 (2006.01) (21) International Application Number:

PCT/GB2004/005052 (22) International Filing Date:

December 2004 (02.12.2004) (25) Filing Language: English (26) Publication Language: English (30) Priority Data:

103,202 19 October 2004 (19.10.2004) PT (71) Applicant (for all designated States except US): HOVIONE INTER LTD. [CH/CH]; Bahnhofstrasse 21, CH-6000 Lucerne 7 (CH).

(71) Applicant (for MW only): TURNER, Craig, Robert [GB/GB]; A.A. Thornton &amp; Co., 235 High Holborn, London WC1V 7LE (GB).

(72) Inventors; and (75) Inventors/Applicants (for US only): SOBRAL, Luis [PT/PT]; R. Femao Memdes Pinto, 7-1° F, Infantado, P-2670-388 Loures (PT). MARTIN, Dionisio [ES/ES]; Teso de San Nicolas, 23-2° C, E-37008 Salamanca (ES). HEGGIE, William [GB/PT]; Rua Joâo Antonio Moinho, Cabanas, P-2950-656 Palmela (PT). LEITAO, Emilia [PT/PT]; Av. do Brasil, 145-3° Dto., P-2735-675 Sao Marcos (PT).

(54) Title: PROCESS FOR THE ESTERIFICATION OF A CARBOTHIOIC ACID

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(74) Agents: TURNER, Craig, Robert et al.; A.A. Thornton &amp; Co, 235 High Holborn, London WC1V 7LE (GB).

(81) Designated States (unless otherwise indicated, for every kind of national protection available): AE, AG, AL, AM, AT, AU, AZ, BA, BB, BG, BR, BW, BY, BZ, CA, CH, CN, CO, CR, CU, CZ, DE, DK, DM, DZ, EC, EE, EG, ES, H, GB, GD, GE, GH, GM, HR, HU, ID, IL, IN, IS, JP, KE, KG, KP, KR, KZ, LC, LK, LR, LS, LT, LU, LV, MA, MD, MG, MK, MN, MW, MX, MZ, NA, NI, NO, NZ, OM, PG, PH, PL, PT, RO, RU, SC, SD, SE, SG, SK, SL, SY, TJ, TM, TN, TR, TT, TZ, UA, UG, US, UZ, VC, VN, YU, ZA, ZM, ZW.

(84) Designated States (unless otherwise indicated, for every kind of regional protection available): ARIPO (BW, GH, GM, KE, LS, MW, MZ, NA, SD, SL, SZ, TZ, UG, ZM, ZW), Eurasian (AM, AZ, BY, KG, KZ, MD, RU, TJ, TM), European (AT, BE, BG, CH, CY, CZ, DE, DK, EE, ES, FI, FR, GB, GR, HU, IE, IS, IT, LT, LU, MC, NL, PL, PT, RO, SE, SI, SK, TR), OAPI (BF, BJ, CF, CG, CI, CM, GA, GN, GQ, GW, ML, MR, NE, SN, TD, TG).

Published:

— with international search report — with amended claims

Date of publication of the amended claims: 9 November 2006

For two-letter codes and other abbreviations, refer to the Guidance Notes on Codes and Abbreviations appearing at the beginning of each regular issue of the PCT Gazette.

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(57) Abstract: A process for preparing compounds of formula: (II) by esterification of the C-17 hydroxyl group of 6a, 9a-difluoro11β, 17a-dihydroxy-16a-methyl-3-oxoandrosta-l,4-diene-173-carbothioic acid, the compound of formula: (I) comprises treating compound (I) with a slight excess of an acyl chloride of general formula R-COCI, where R represents -CH2CH3, -CH2CH2CH3 or -CH(CH3)2, in an inert solvent, in the presence of a tertiary amine. Preferably the process is carried out using pyridine in the presence of acetone at a temperature of from 5 °C to -20 °C. z.

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PROCESS FOR THE ESTERIFICATION OF A

CARBOTHIOIC ACID

The present invention relates generally to a process for the esterification of a 5 carbothioic acid, particularly but not exclusively in the preparation of fluticasone propionate; and to the use of certain intermediates.

In one aspect, the present invention relates to an improved process for the esterification of the C-17 hydroxyl group of 6a,9a-difluoro-1ip,17a-dihydroxy-16aio methyl-3-oxoandrosta-1,4-diene-17p-carbothioic acid, compound of formula [ I ], comprising treating this intermediate with a slight excess of an acyl chloride of general formula R-COCI, where R represents, -CH2CH3, -CH2CH2CH3 or -CH(CH3)₂, in the presence of an appropriate tertiary amine, in an inert solvent, at a temperature between 5°C and -20°C, to obtain selectively the 17a-acyl derivative of formula [ II ].

F [II]

This invention provides an esterification process which is simpler and more economically efficient than those disclosed in the prior art because it suppresses one of the two chemical reactions described in those processes. Another feature of the process of this invention is that it yields 17a-esters of high purity.

More particularly, this invention relates to an improved process for the preparation of 6a,9a-difluoro-11 β-hydroxy-l 6a-methyl-17a-propionyloxy-3-oxoandrosta-1,4-diene30 17p-carbothioic acid, compound of formula [ III ] which is an intermediate in the synthesis of fluticasone propionate, an active ingredient used as an anti-inflammatory steroid, effective for the treatment of inflammatory diseases such as asthma and chronic obstructive pulmonary disease.

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[III]

US patent 4,335,121, British patents GB 2,088,877, GB 2,137,206, US patent 4,578,221 and J. Med. Chem., 1994, 37, 3717-3729, describe the 17a-propionylation of compound [ I ], to obtain the fluticasone propionate intermediate [ III ], through the io two chemical steps illustrated below, via the mixed anhydride compound [ IV ].

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[I] [IV] [III]

Mixed Anhydride

In the first step (a), the mixed anhydride [ IV ] is prepared with an excess of at least 2 moles of propionyl chloride per mol of compound [ I ], in the presence of triethylamine and using dichloromethane as solvent. Upon conclusion of the propionylation reaction, the reaction mixture is worked-up and a buff solid is obtained. In the second step (b), this solid is dissolved in acetone and treated with diethylamine, to convert the mixed anhydride to compound [ 111 ]. Once the aminolysis reaction is complete, the reaction mixture is worked up to isolate compound [ III ].

International patent application WO 03/066654 claims the preparation of intermediate [ III ] by: (a) reacting compound [ I ] with at least 1.3 moles of an activated derivative of propionic acid per mol of compound [ I ], and removal of the sulphur linked moiety from any compound of formula [ IV ] with an organic primary or secondary amine such as diethanolamine or N-methylpiperazine.

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Patent application WO 01/62722 discloses the 17a-esterification of the hydroxyacid compound [ V ] with an alkanoyl halide, in presence of a base, and particularly describes the preparation ofthe 17a-propionate compound of formula [VI ]

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[V] [VI] by: (a) reacting the hydroxyacid of formula [ V ] with 2.3 moles of propionyl chloride per mol of compound [ V ], using triethylamine as base, and (b) in situ reacting the compound obtained in (a) with diethylamine.

All of the 17a-acylation procedures described in the prior art, either for the is carbothioic acid [ I ] or the related carboxylic acid [ V ], use an excess of the acylating agent to ensure completion of the 17a-acylation, thus requiring aminolysis, with an adequate primary or secondary amine, of any mixed anhydride formed.

We have now found that the transformation ofthe carbothioic acid compound [ I ] into 20 the compounds of general formula [ II ], can selectively take place directly, with negligible formation of the correspondent mixed anhydride, under conditions herein described below. By following the process of the present invention, the intermediate

6a,9a-difluoro-11 β, 17a-di hydroxy-16a-methyl-3-oxoandrosta-1,4-diene-17βcarbothioic acid, compound [ I ], is directly converted to compounds of general formula [ II ]

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[I] [II] by reaction with a slight excess of the corresponding acyl chloride, in an inert solvent, in the presence of an appropriate tertiary amine.

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The particular advantage of the present invention over those of the prior art is that compounds of general formula [ II ] are obtained directly from compound [ I ], without the need to perform the aminolysis of the corresponding mixed anhydride. Additionally, under the aminolysis conditions described in the prior art, the chemical stability of carbothioic acid derivatives such as compound [ III ] is limited therefore, the simplified process of this invention, by eliminating the aminolysis reaction, affords 17a-esters of higher purity.

According to the present invention, there is provided a process for preparing io compounds of formula [ II ]

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by esterification of the C-17 hydroxyl group of 6a,9a-difluoro-1ip,17a-dihydroxy-16amethyl-3-oxoandrosta-1,4-diene-17p-carbothioic acid, compound of formula [ I ], which process comprises treating compound [ I ] with a slight excess of an acyl chloride of general formula R-COCI, where R represents -CH2CH3, -CH2CH2CH3 or -CH(CH₃)2, in an inert solvent, in the presence of a tertiary amine. Preferably, the process is carried out at a temperature of from 5°C to -20°C.

The invention also provides the use of compounds of formula [ II ] when made according to the process of the invention for the preparation of therapeutically useful medicaments.

The present invention provides an improved and simplified process for the selective

<td> 17a-esterification of the compound [</td><td> I ], forming negligible amounts of mixed</td>

<td> 30 anhydrides of general formula [ VII ]</td><td> V^Ro s</td>

<td>^H0&lt;/</td><td></td>

<td></td><td> JL/.....0</td>

<td> U : 35 Ξ F</td><td> [VII] 4</td>

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PCT/GB2004/005052 in which R represents -ΟΗ^ΟΗβ, -CH2CH2CH3 or -CH(CH₃)₂, without the need to perform the aminolysis reaction of the corresponding mixed anhydrides.

The process comprises the reaction of compound [ I ], 6a,9a-difluoro-1ip,17adihydroxy-16a-methyl-3-oxoandrosta-1,4-diene-17p-carbothioic acid, with a slight excess of an acyl chloride of general formula R-COCI, in which R represents -CH2CH3, -CH2CH2CH3 or -CH(CH₃)2, in the presence of an appropriate organic tertiary amine, in an inert solvent, to yield the compounds of general formula [ II ]

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in which R represents -CH2CH3, -CH2CH2CH3 or -CH(CH3)2.

A particularly preferred embodiment of the present invention is to provide an improved process for the preparation of 6a,9a-difluoro-11 β-hydroxy-l 6a-methyl-17a20 propionyloxy-3-oxoandrosta-1,4-diene-17p-carbothioic acid, compound of formula [ III ], comprising of reacting 6a,9a-difluoro-11 p,17a-dihydroxy-16a-methyl-3oxoandrosta-1,4-diene-17p-carbothioic acid [ II ] with a slight excess of propionyl chloride, in the presence of an appropriate tertiary amine, in an inert solvent.

The compound of formula [ III ] is a known intermediate useful in the preparation of anti-inflamatory steroids such as fluticasone propionate of formula [ A ] (described in US 4 335 121), highly effective in the treatment of inflammatory diseases like asthma and chronic obstructive pulmonary disease (COPD), and in the preparation of the related 6a,9a-difluoro-11 β-hydroxy-l 6a-methyl-3-oxo-17a-propionyloxy-androsta30 1,4&lt;ϋβηβ-17β-θ3ή3θίΐΊίοίο acid S-(2-oxo-tetrahydro-furan-3-yl) ester of formula [ B ] (described in the application WO 97/24365), possessing a useful anti-inflammatory activity and having little or no systemic activity.

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Accordingly, the invention also provides a process for preparing fluticasone propionate which process comprises preparing 6a,9a-difluoro-1ip-hydroxy-16amethyl-17a-propionyloxy-3-oxoandrosta-1,4-diene-17p-carbothioic acid according to the process of the invention and converting the said compound to fluticasone io propionate.

There is also provided a process for the preparation of 6a -9a -difluoro-1 Ιβ-hydroxy16a -methyl-3-oxo-17a-propionyloxy-androsta-1,4-diene-17p-carbothioic acid S-(2oxo-tetrahydrofuran-3-yl) ester which process comprises preparing 6a, 9a-difluoro 15 11 β- hydroxy-16a - methyl -17a - propionyloxy - 3 - oxoandrosta - 1,4-diene -17β carbothioic acid according to the process of the invention and converting said compound to the said S-ester.

The present invention provides an advantageous process for the preparation of

6a,9a-difluoro-11 β-hydroxy-l 6a-methyl-17a-propionyloxy-3-oxoandrosta-1,4-diene17p-carbothioic acid, compound of formula [ III ] comprising of treating the compound [ I ], 6a,9a-difluoro-1 ip,17a-dihydroxy-16a-methyl-3-oxoandrosta-1,4-diene-17pcarbothioic acid, with a slight excess of propionyl chloride, in the presence of an appropriate tertiary amine, in an inert solvent, at a temperature between 5°C and

-20°C.

The acyl chloride of general formula R-COCI is preferably used in the process of the present invention in a molar ratio of from 1.0 to 1.2 moles of acyl chloride per mol of starting compound [ I ], preferably in an amount within this range.

Inert solvents for the 17a-acylation process of the present invention include acetone, tetrahydrofuran, dimethylacetamide, dichloromethane, ethyl acetate, 2-pentanone, 3pentanone, 4-methyl-2-pentanone and 2-butanone. Acetone is the preferred solvent.

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Appropriate tertiary amines to carry out the selective 17a-propionylation include pyridine, 2-picoline 3-picoline, 4-picoline, N-methylimidazole, and Nmethylpyrrolidine.

The 17a-acylation reaction of the invention is preferably performed at a temperature of from 5°C to -20°C.

The use of the tertiary amines defined above as adequate for the process of the patent, present advantages over other bases previously described in the prior art such as triethylamine, tripropylamine, ethyldiisopropylamine, N,N-dimethylaniline, io Ν,Ν-dimethylcyclohexylamine, inorganic carbonates such as e.g. sodium hydrogen carbonate, potassium carbonate and sodium carbonate. When using these bases the formation of high levels of the mixed anhydride compound [ IV ] or incomplete consumption of compound [ I ] or the formation of high levels of impurities as is the case when sodium hydrogen carbonate is avoided.

Under the preferred conditions of the process of the present invention, 17aesterification goes to completion with 1.0 to 1.2 moles of propionyl chloride per mole of compound [ I ], in the presence of pyridine, and the levels of mixed anhydride formed during the reaction are below 3% (in area, by HPLC). With these low levels of mixed anhydride, the aminolysis reaction is not required and compound [ III ] is isolated with a high degree of purity, on work-up of the propionylation reaction.

Under the conditions described in the prior art when compound [ III ] is prepared via the mixed anhydride, partial degradation of compound [ III ] may occur during the aminolysis reaction. This degradation is especially problematic when prolonged reaction times take place, which is to be expected on an industrial scale. Under the conditions disclosed in the present invention this in situ degradation of compound [ III ] is avoided.

We have found that by following the prior art a precursor (G precursor) to an impurity (impurity G) is formed.

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G precursor G

With the process of the present invention, dimer G, which is difficult to remove from the final product, fluticasone propionate, by recrystallization when at levels higher io than 0.5%, is formed at levels below 0.3%. Hence, repeated recrystallizations to obtain material of the required purity, which if carried out significantly reduces the overall yield, are avoided.

Another embodiment of this invention is to provide an improved process for the 15 preparation of the compounds 6a,9a-difluoro-1ip-hydroxy-16a-methyl-17abutyryloxy-3-oxoandrosta-1,4-diene-17p-carbothioic acid, compound of formula [ VIII ] and 6a,9a-difluoro-1ip-hydroxy-16a-methyl-17a-isobutyryloxy-3-oxoandrosta1,4-diene-17p-carbothioic acid of formula [ IX ].

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[VIII] [IX]

Compounds of formula [ VIII ] and [ IX ] are directly prepared from compound [ I ] by reaction with a slight excess of the corresponding acyl chloride, without the need to perform an aminolysis reaction of the corresponding mixed anhydrides.

According to a preferred aspect of to the present invention, esterification of compound [ I ] to obtain compound [ VIII ], is performed with 1.0 to 1.2 moles of butyryl chloride, in acetone, in the presence of pyridine, at a temperature between 5°C and -20°C, preferably between 5°C and 0°C. The esterification of compound [ I ] to obtain compound [ IX ] is preferably performed with 1.0 to 1.2 moles of isobutyryl chloride, in acetone, in the presence of pyridine, at a temperature between 5°C and 35 20°C, preferably between 5°C and 0°C.

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The following examples illustrate the invention and certain preferred embodiments and are exempt of limitative character of the scope of the invention.

Example 1: Preparation of 6a,9a-difluoro-113-hydroxy-16a-methyl-17a5 propionyloxy-3-oxoandrosta*1,4*diene-17p-carbothioic acid

A suspension of compound [ I ] (10 g, 0.024 moles) in acetone (175 ml) is cooled to -20°C and treated with pyridine (30 ml) and propionyl chloride (2.3 ml, 0.026 moles), while maintaining the temperature between -20°C and -15°C. The mixture is stirred at -20°C/-15°C until completion of reaction. A second addition of propionyl chloride io (0.02 ml) can be carried out if necessary to complete the reaction. Compound [ III ] is precipitated by addition of water (240 ml) and concentrated hydrochloric acid (30 ml).

The suspension is stirred for 2 hours at a temperature between 0°C and 5°C, filtered, and the wet cake washed with cold water until neutral pH. The solid is dried at a temperature below 40°C, under vacuum, to give the title compound as a white to off is white solid (10.04 g; 88%; Purity, area % by HPLC: 96.1%).

Example 2: Preparation of 6a,9a-difluoro-113-hydroxy-16a-methyl-17aisobutyryloxy*3-oxoandrosta-1,4-diene-17p-carbothioic acid

Isobutyryl chloride (0.28 ml, 0.0027 moles) is slowly added to a mixture of acetone 2o (17.5 ml), compound [ I ] (1 g, 0.0024 moles) and pyridine (3 ml), at temperatures between 5°C and 0°C, and the mixture is stirred at that temperature range until consumption of compound [ I ]. Upon completion ofthe reaction the title compound is precipitated by addition of water (24 ml) and concentrated hydrochloric acid (3 ml).

The suspension is stirred for 1 to 2 hours, at a temperature between 0°C and 5°C, 25 filtered, and the wet cake washed with cold water until neutral pH. The wet solid is dried at a temperature lower than 40°C, under vacuum, to yield the title compound as a white to off white solid (1.09 g; 93%; Purity, area % by HPLC: 94.8%).

Example 3: Preparation of 6a,9a-difluoro-1ip-hydroxy-16a-methyl-17a30 propionyloxy-3-oxoandrosta-1,4-diene-17p-carbothioic acid

A suspension of compound [ I ] (1 g, 0.0024 moles) in acetone (17 ml) is cooled to a temperature between -20°C and -15°C. N-methylimidazole (2.9 ml) and propionyl chloride (0.23 ml, 0.0026 moles) are sequentially added to the solution, maintaining

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