CA2460183C

Connection rod for screw or hook polyaxial system and method of use

Abstract

A low-profile surgical implant assembly is provided that includes a connector device (28) that is an integral part of a rod, the connector device allowing the rod to be attached directly to a bone screw, such as a pedicle screw (10). Another aspect of the invention is a clamp device (200) that allows the length of a rod spanning to attachment devices to be adjusted at the time of implantation, and further allows the clamp device to be secured by tightening a securing end of the clamp at the attachment device. The assemblies are useful for insertion into bone and connecting a foreign object to bone via a polyaxial coupling mechanism. A method for implanting the assembly is also provided.

CA2460183C, drawing sheet 1
Sheet 1 of 21

Term

Term ended

Expired 30 September 2022, 4 years ago.

  1. Priority
  2. Filed
  3. Granted
  4. Expired
  5. Today

55 claims: 34 independent, 21 dependent

  1. 1
    CA 02460183 2009-09-22 WHAT IS CLAIMED IS:1. A surgical implant assembly attachable to an existing rod member, comprising: an attachment device having first and second ends, said second end comprising a hollow core including a central aperture, and at least either one expansion slot or an entry channel;a tension link having a proximal end and a distal end, said proximal end having a tension link head and said distal end being threaded, said tension link head insertable into said hollow core through said entry channel or through said central aperture by expanding said expansion slot, said tension link head retained within said central aperture;a clamp connection attachably securable to the existing rod member, said clamp connection permitting adjustable positioning of a portion of the existing rod member within said clamp connection during implantation of said assembly, said clamp connection having at least one tension link cavity;wherein a link nut is threaded onto said distal end of said tension link to secure said clamp connection to the existing rod member and said attachment device.
  2. 5
    The surgical implant assembly of claims 2, 3, or 4, wherein said lower clamp portion and said upper clamp portion include a clamp region.
  3. 7
    A bone stabilization device for securing a first bone segment to a second bone, the first bone segment having been fitted with a first attachment device and the second bone segment having been fitted with a second attachment device, the stabilization device comprising:5 a first rod member;a first interconnection mechanism for attaching said first rod member to the first attachment device;a second rod member including a compression zone that operatively engages at least a portion of said first rod member, and 10 a second interconnection mechanism for attaching said second rod member to the second attachment device;wherein said compression zone of said second rod member is placed into compression against said at least a portion of said first rod member by tightening said second interconnection mechanism against said second rod member.
  4. 11
    The stabilization device as claimed in claims 8, 9, or 10, wherein said at least two portions each include an opening for receiving said first rod member.
  5. 12
    The stabilization device as claimed in any one of claims 7 to 11, 30 wherein said first interconnection mechanism includes a first tension link.
  6. 13
    The stabilization device as claimed in anyone of claims 7 to 12, wherein said first interconnection mechanism includes a first tension link nut. CA 02460183 2010-07-23
  7. 14
    The stabilization device as claimed in any one of claims 7 to 13, wherein said second interconnection mechanism includes a second tension link.
  8. 15
    The stabilization device as claimed in any one of claims 7 to 14, wherein said second interconnection mechanism includes a second tension link nut.
  9. 16
    The stabilization device as claimed in any one of claims 7 to 15, wherein said compression zone does not include a set screw.
  10. 17
    The stabilization device as claimed in any one of claims 7 to 16, wherein the first attachment device and the second attachment device are separated by a distance, said first rod member having a first length, said second rod member having a second length, and wherein said distance is greater than either of said first length or said second length.
  11. 18
    The stabilization device as claimed in any one of claims 7 to 17, wherein said first rod member includes an external surface having a surficial feature selected from the group consisting of:roughening, texturing, ridges, valleys, indentations, projections, coatings, and embossing.
  12. 19
    The stabilization device as claimed in any one of claims 7 to 18, wherein said first rod member is made of a material selected from the group consisting of stainless steel and titanium.
  13. 20
    The stabilization device as claimed in any one of claims 10 to 19, wherein said half-cylinder sections have an inner surface, said inner surface includes a surficial feature selected from the group consisting of:roughening, texturing, ridges, valleys, indentations, projections, coatings, and embossing.
  14. 21
    The stabilization device as claimed in any one of claims 8 to 20, wherein said at least two portions are made of a material selected from the group consisting of stainless steel and titanium. CA 02460183 2010-07-23
  15. 22
    A spinal stabilization device for securing at least two vertebra, the at least two vertebra including a first vertebra having been fitted with a first attachment device and a second vertebra having been fitted with a second attachment device, the stabilization device comprising:a first rod member;a first interconnection mechanism for attaching said first rod member to the first attachment device;a clamp having a lower clamp portion and an upper clamp portion, said clamp portions including : an interlocking zone that operatively engages at least a portion of said first rod member;and a securing zone in spaced relation to said interlocking zone;and a second interconnection mechanism for attaching said securing zone of said clamp to the second attachment device;wherein said interlocking zone of said clamp is placed into compression against said at least a portion of said first rod member by tightening said securing zone of said clamp with said second interconnection mechanism.
  16. 26
    The stabilization device as claimed in any one of claims 22 to 25, wherein said first interconnection mechanism includes a first tension link. CA 02460183 2010-07-23
  17. 28
    The stabilization device as claimed in any one of claims 22 to 27, wherein said second interconnection mechanism includes a second tension link.
  18. 29
    The stabilization device as claimed in any one of claims 22 to 28, wherein said second interconnection mechanism includes a second tension link nut.
  19. 30
    The stabilization device as claimed in any one of claims 22 to 29, wherein said first interconnection mechanism includes a first extended tension link shaft.
  20. 31
    The stabilization device as claimed in any one of claims 22 to 30, wherein said second interconnection mechanism includes a second extended tension link shaft.
  21. 32
    The stabilization device as claimed in any one of claims 22 to 31, wherein said interlocking zone does not include a set screw.
  22. 33
    The stabilization device as claimed in any one of claims 22 to 32, wherein said interlocking zone includes a set screw.
  23. 34
    The stabilization device as claimed in any one of claims 22 to 33, wherein said securing zone includes at least one receptacle. CA 02460183 2009-09-22
  24. 35
    A bone stabilization assembly for securing a first bone segment to a second bone segment, comprising:first and second attachment devices each including a first end and a second end, said first end having threads for inserting into the bone segments, said 5 second end having an enlarged area having a substantially spherically-shaped hollow core bordered by curved walls and an aperture therethrough;first and second tension links each including a proximal end and a distal end, said proximal end having a substantially spherically-shaped tension link head and said distal end having a threaded shaft, said substantially spherically-shaped tension link 10 head rotatably mounted within said substantially spherically-shaped hollow core, threaded shaft extending through said aperture of said attachment devices;a first rod member having a socket for accepting said enlarged area of said first attachment device and a tension link cavity for passing said shaft of said first tension link therethrough, said socket securable against said first attachment device by a 15 link nut threaded over said shaft of said first tension link;said first rod member further comprising a shaft segment;a clamp having a lower clamp portion and an upper clamp portion, each clamp portion including: an interlocking zone that operatively engages at least a portion of 20 said first shaft segment of first rod member;and a securing zone in spaced relation to said interlocking zone, each securing zone including a tension link cavity for passing said shaft of said second tension link therethrough, wherein at least one said securing zone includes a receptacle adapted to 25 accept said enlarged area of said second attachment device;and wherein each said interlocking zone of said clamp are placed into compression against said at least a portion of said shaft segment of said first rod member by tightening a tension link nut over said shaft of said second tension link. 30
  25. 38
    A spinal stabilization device for securing at least two vertebra, the at least two vertebra including a first vertebra having been fitted with a first attachment device and a second vertebra having been fitted with a second attachment device, the stabilization device comprising:an interior rod member having a socket including a cavity therethrough, and a rod portion;a first connector for attaching said socket to the first attachment device;a second rod member including: a compression zone that operatively engages at least a portion of said rod portion;and a securing zone in spaced relation to said compression zone;and a second connector for attaching said securing zone of second rod member to the second attachment device;wherein said compression zone of said second rod member is placed into compression against said at least a portion of said rod portion by tightening said securing zone of said second rod member with said second connector.
  26. 40
    The device as claimed in claims 38, or 39, wherein said first connector comprises a first tension link and a first tension link nut.
  27. 43
    The device as claimed in any one of claims 38 to 42, wherein said second connector comprises a second tension link and a second tension link nut.
  28. 45
    In subcombination, a bone stabilization device for connecting a first area of bone to a second area of bone, the device used in combination with a first attachment device having a first interconnection mechanism, and a second attachment device having a second interconnection mechanism, said stabilization device comprising:a first rod member;a second rod member including: an interlocking zone that operatively engages at least a portion of said first rod member;and a securing zone in spaced relation to said interlocking zone;and wherein said interlocking zone of said second rod member is operatively interlocked with said at least a portion of said first rod member by tightening said securing zone of said second rod member with either of the first or second interconnection mechanisms.
  29. 47
    The device as claimed in claims 45 or 46, wherein said securing zone includes a receptacle.
  30. 48
    The device as claimed in claims 45,46, or 47, wherein said second rod member includes ridges.
  31. 49
    The device as claimed in any one of claims 45 to 48, wherein said first rod member includes a socket adapted to receive the first attachment device. CA 02460183 2010-07-23
  32. 50
    A surgically implanted bone stabilization apparatus for securing a first bone segment to a second bone segment, the apparatus comprising:a first attachment device configured to be attached to the first bone segment;a second attachment device configured to be attached to the second bone segment;a first rod member;a first interconnection means for attaching said first rod member to said first attachment device;a second rod member including an interlocking zone for operatively engaging at least a portion of said first rod member, wherein said second rod member includes a lower clamp portion and an upper clamp portion;and a second interconnection means for attaching said second rod member to said second attachment device;wherein said interlocking zone of said second rod member is interlocked with said at least a portion of said first rod member by tightening said second interconnection means.
  33. 54
    The apparatus as claimed in any one of claims 50 to 53, wherein said first attachment device is a pedicle screw.
  34. 55
    The apparatus as claimed in any one of claims 50 to 54, wherein said second attachment device is a pedicle screw.
Independent claims34