CA2309953C

Solvent based compositions containing a substantially non-gelled polymeric composition

Abstract

A solvent based composition containing a non-aqueous solvent and a substantially non-gelled polymeric composition is disclosed. The polymeric composition comprises the reaction product of an A polymer which is an addition polymer having 3.5 or more reactive functional groups per polymer chain and a B polymer having about 2 to about 3 functional groups per polymer chain that are co-reactive with the reactive functional groups of the A polymer. The solvent based composition includes coatings, adhesives, inks, primers, overprint varnishes and the like.

CA2309953C, drawing sheet 1 — Sheet 1 of 4

Term

Term ended

Expired 12 November 2018, 7.9 years ago.

14 claims: 1 independent, 13 dependent

1
CA 02309953 2007-01-26 The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:1. A solvent based composition comprising (i) a non-aqueous solvent and (ii) a substantially non-gelled polymeric composition comprising the reaction product of an A polymer which is an addition polymer having 3.5 or more reactive functional groups per polymer chain and a B polymer having 2 to 3 functional groups per polymer chain that are co-reactive with said reactive functional groups of the A polymer, wherein substantially all of the co-reactive functional groups of the B polymer have been co-reacted and a molar ratio of A polymer to B polymer is 3:1 to 2:1.7.

503 paragraphs in 90 sections, as filed

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ANNEX

-1TITLE

SOLVENT BASED COMPOSITIONS CONTAINING A SUBSTANTIALLY ΝΟΝ-GELLED POLYMERIC COMPOSITION

This invention relatas to solvent based compositions containing a polymeric composition that is a highly functional polymer with a relatively high molecular weight and which is substantially free of gelling. The solvent based compositions of this invention are particularly useful in or as coatings, adhesives, inks, primers, and overprint varnishes.

TECHNICAL FIELD

Solvent based compositions containing various polymeric ingredients are well known. Such compositions have often beeniised as coating compositions, adhesives, primers, overprint varnishes and the like. However, the characteristics and properties achieved in such applications is highly dependent on the polymeric ingredient. Block copolymers are one such polymeric ingredient.

Block copolymers having an A(BA)ft structure are well known. For example, U.S. Patent No. 5,362,819 describes an ABA curable block copolymer with an A block that is an unsaturated polyester,

CA 02309953 2000-05-11

AMENDED SHEET

BNSDOCID· <E2 9SO2153OK>

A VL»

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-2preferably having a mono-, or less desirably a di-, hydroxyl, carboxylic or amine end group, and a B block that is a flexible polymer having a glass transition temperaturb (Tg) of 0“ C or less. The flexible polymers are said to include those prepared from conjugated diene monomers, as well as poly ethers or saturated polyester, which are linked to the A block by an ester, amide, urea or urethane group.

U.S. Patent No. 4,347,339 describes a water soluble cationic block cop'olymer having a first polymer block having amino functional groups, a majority of which are quaternary amino groups, and a second polymer block having amino functional groups. The polymer blocks may be linked with bridges of other polymers, but are preferably linked by including a functional group such as a chloride or epoxide in the first polymer block that reacts with the amino functional groups of the second polymer block.

U.S. Patent No. 4,851,474 describes a block copolymer comprising at least one polyester block and an elastomeric polymer block such as a polymer of one or more conjugated dienes. The elastomeric block is functionalized to incorporate only terminal functional groups, i.e,, no more than 2 functions groups per polymeric block.

U.S. Patent No. 5,008,334 describes resins containing an ABA block copolymer having an A block which is a reaction product of a diol and one or more diepoxides and a B block of an epoxy-capped, carboxylterminated polybutadiene or polybutadiene/acrylonitrile copolymer. Amine resins which are prepared from a resin that is a mixture of

CA 02309953 2000-05-11

AMENDED SHEET * V —

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(i) the reaction product of a diol and at least one diepoxide and (ii) the ABA block copolymer are used in electracoating formulations.

U.S. Patent No. 5,314,954 describes aromatic polyesterpolystyrene block copolymers produced by the polycondensation of styrene polymers having terminal functional groups, e.g. hydroxy, amino or carboxyl groups, with an excess of aromatic dicarboxylic acid dihalides and then subjecting the resulting condensation product το interfacial polymerization with aromatic diyhydroxy compounds. These aromatic polyester-polystyrene block copolymers are said to have a minimum of uncopoiymerized styrene and to be useful for the preparation of optical instruments.

Polyester block copolymers that provide an elastic yarn having a high elastic recovery and a high heat resistance are disclosed by U.S. Patent No. 5,384,184. The polyester block copolymer comprises (A) 30 to 90% by weight of polyester segments comprising a benzendicarboxylic acid as the main acid component and a diol having 5 to 12 carbon atoms between the hydroxyl groups as the main glycol component and (B) 70 to 10% by weight of polyester segments comprising an aromatic dicarboxylic acid as the main acid component and ethylene glycol or 1,4-cycIohexane dimethanol as the main glycol component.

U.S. Patent No. 5,496,876 describes a polyetheramide block copolymer constituted by the copolycondensation of polyamide polymers having reactive end groups with polyether sequences having reactive end groups. These polyetheramide block

CA 02309953 2000-05-11

AMENDED SHEET

BNSDOCID: <E2 9802153OK>

131^+276663- +49-89 --IB 009802153 ' uiv · Ι-/-Ά ML>t;XCiiE\ 06 4' V ». 1 v. . v J U J · v u rt

17-11-1999

-4copolymers are blended with a styrene/diene copolymer to form thermoplastic polymeric compositions.

U.S. Patent No. 4,180,528 describes an ABA type block copolymer having an A block that is an addition polymer and a B block that is a linear saturated polyester. The A block and B block are joined by addition polymerization.

European Patent Application Publication No. 0687690/A describes a high temperature polymerization process to produce terminally unsaturated oligomers having relatively low molecular weights. It is further disclosed that the terminally unsaturated oligomers having a carboxylic acid group can be reacted with polyfunctional alcohols having two or more alcohol functionalities to form polyesters. Thereis, however, no disclosure of terminally unsaturated oligomers having relatively high functionality.

A solvent based composition containing at least one polymeric composition that is highly functional, preferably having high acid functionality, as well as a high molecular weight, but which does not readily gel would be highly desirable.

CA 02309953 2000-05-11

AMENDED SHEET

BNSDOCID: <E2 98021S30K>

CA 02309953 2003-12-18

- 5 SUMMARY DISCLOSURE OF INVENTION

The present invention provides a solvent based composition comprising (i) a non-aqueous solvent and (ii) a substantially non-gelled polymeric composition comprising the reaction product of an A polymer which is an addition polymer having 3.5 or more reactive functional groups per polymer chain and a B polymer having 2 to 3 functional groups per polymer chain that are co-reactive with said reactive functional groups of the A polymer, wherein substantially all of the co-reactive functional groups of the B polymer have been co-reacted and a molar ratio of A polymer to B polymer is 3:1 to 2:1.7.

Generally, the molar ratio of A polymer to B polymer is about 3:1 to about 2:1.7. Preferably when the B polymer is difunctional then the molar ratio of the A polymer to B polymer, based on the number average molecular weight (Mn) of the two polymers, is about 2:1 to about 2:1.7. When the B polymer is trifunctional then the preferable molar ratio of the A polymer to B polymer is about 3:1.

The condensation-reactive functional group is preferably selected from the group consisting of carboxyl, hydroxyl, epoxy, isocyanato, carboxyl, anhydride, sulfo, esterified oxycarbonyl or amino. In a preferred embodiment, the A polymer has 3.5 or more carboxylic acid functional groups per polymer chain. Most preferably, this A polymer is a low molecular weight styrene/acrylic acid/a-methylstyrene polymer.

In another preferred embodiment, the A polymer has 3.5 or more hydroxyl functional groups per polymer chain. In this case, the A polymer is most preferably a low molecular weight ststyrene/2-ethylhexyl acrylate/2hydroxyethyl methacrylate polymer.

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-6Preferably, the B polymer is a condensation polymer selected from the group consisting of polyamide, polyester, epoxy, polyurethane, polyorganosiloxane and poly (ether). It is also preferable that the coreactive functional groups of the B polymer are hydroxyl, epoxy, oxazolinyl or amino.

The polymeric compositions used in the solvent based compositions of this invention are high functional polymers with a relatively high molecular weight that are unexpectedly frae of gelling or gel particles, Such polymeric compositions have a broad molecular weight distribution which enhances their utility and performance characteristics. The solvent based compositions of this invention may be employed as coatings, adhesives, inks primers and overprint varnishes.

BEST MODE FOR CARRYING OUT THE INVENTION

The solvent based composition of the present invention is an admixture of at least one component comprising (1) at least one nonaqueous solvent and (ii) at least one polymeric composition comprising the reaction product of an A polymer which is an addition polymer having 3.5 or more reactive functional groups per polymer chain and a B polymer having about 2 to about 3 functional groups per polymer chain that are coreactive with the reactive functional groups of the A polymer.

The term solvent based refers to the mixing of at least one substantially non-gelled polymeric composition as described herein with at least one non-aqueous solvent. The polymeric composition preferably is able to dissolve in the solvent. However, mixtures wherein partial dissolving occurs are included in the present invention. Further, polymeric compositions which do not significantly dissolve in the solvent are included in the present invention. Mixtures are also

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AMENDED SHEET

OMcnnrm·

CA 02309953 2007-01-26

-7included in the present invention wherein one or more of the polymeric compositions are added in an amount beyond its solubility.

The polymeric composition employed herein is described in U.S. Patent Number 6,696,522.

The A polymer of the polymeric composition employed in this invention is an addition polymer having 3.5 or more reactive functional groups per polymer. The preparation of functionalized addition polymers is well known to those skilled in the art.

Preferably, the reactive functional groups of the A polymer are condensationreactive functional groups. Preferred condensation-reactive functional groups include carboxyl, hydroxyl, expoxy, isocyanato, carboxyl anhydride, sulfo, esterified oxyCarbonyl or amino. Carboxy and hydroxyl functional groups are most preferred. Carboxyl anhydride means a divalent functional group represented by -C (=0) OC (=0)- in which both free valences are bonded or linked to the addition polymer backbone or a single valent radical represented by R-C(=O) OC (=0)- wherein R is an alkyl group having 1-30 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms or an alkyaryl group having 7 to 20 carbon atoms. Sulfo is the radical represented by -SO2OH and esterified oxycarbonyl is a group represented by -C (=0) O-R wherein R has the same meaning as described above, e.g., alkyloxycarbonyl, aryloxycarbonyl, aralkyloxycarbonyl, or alkaryloxycarbonyl.

The addition polymer, which is the product of a chain-growth polymerization reaction, is prepared from ethylenically unsaturated monomers. These compounds

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-8are well known and include, for example, C2 to C2q alkenes, C3 to C20 alkadienes, C5 to C20 alkatrienes, C5 to C2o cycloolefins, vinyl substituted aromatics, acrylic or methacrylic acid, C, to C20 alkyl esters of acrylic acid or methacrylic acid, C6 to C20 aryl esters of acrylic or methacrylic acid, and C7 to C20 aralkyl esters of acrylic or methacrylic acid.

More particularly, such ethylenically unsaturated monomers include, without limitation, ethylene, propylene, 1-butene, 2-butene, isobutene, 1pentene, 2-methyl-2-butene, 1-hexene, 4-methyl-1-pentene, 3,3-dimethyl-

1- butene, 2,4,4-trimethyl-1-pentene, 6-ethyl-1-hexene, 1-heptene, 1-. octene, 1-decene, 1 dodecene, allene, butadiene, isoprene, chloroprene, 1,5-hexdiene, 1,3,5-hexatriene, divinylacetylene, cyclopentadiene, dicyclopentadiene, norbornene, norbornadiene, methylnorbornene, cyclohexene, stryene, alpha-chlorostyrene, alph-methylstyrene, allylbenezene, phenylacetylene, 1-phenyl-1,3-butadiene, vinylnaphthaiene,

4-methyIstyrene, 4-methoxy-3-methylstyrene, 4-chlorostyrene, 3,4dimethyl-alphamethylstyrene, 3-bromo-4-methy!-alpha-methylstyrene, 2,5dichlororstyrene, 4-fluorostyrene, 3-iodostyrene, 4-cyanostyrene, 4vinyibenzoic acid, 4-acetoxystyrene, 1,4-dihydroxystyrene, 3-nitrostyrene.

2- aminostyrene, 4-N,N-dimethylaminostyrene, 4-phenylstyrene, 4-chloro-

1- vinyinaphthalene, acrylic acid, methacrylic acid, acrolein, methacrolein, acrylonitrile, methacrylonitrile, acrylamide, methacrylamide, methyl acrylate, methyl methacrylate, norbornenyl acrylate, norbornyl diacryiaie,

2- hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, allyl alcohol, propcxylated allyl alcohol, ethoxylated

CA 02309953 2000-05-11

AMENDED SHEET

BNSDOCID: <E2 96021530K>

WO 99/28389

PCT/IB98/02Ï53 allyl alcohol, glycidal acrylate, glycidal methacrylate, 2-phenoxyethyl acrylate, trimethoxysilyloxypropyl acrylate, dicyclopentenyl acrylate, cyclohexyl acrylate, 2-tolyloxyethyl acrylate, N,N-dimethylacrylamide, isopropyl methacrylate, ethyl acrylate, methyl alphachloroacrylate, beta-dimethylaminoethyl methacrylate, N-methyl methacrylamide, ethyl methacrylate, 2ethylhexyl acrylate, neopentyl glycol diacrylate, cyclohexyl methacrylate, hexyl methacrylate, 2methylcyclohexyl methacrylate, beta-bromoethyl methacrylate, benzyl methacrylate, phenyl methacrylate, neopentyl methacrylate, butyl methacrylate, chloroacrylic acid, methyl chloroacrylic acid, hexyl acrylate, dodecyl acrylate, 3-methyl-l-butyl acrylate, 2-ethoxyethyl acrylate, phenyl acrylate, butoxyethoxyethyl acrylate, 2-methoxyethyl acrylate, isodecyl acrylate, pentaerythritol triacrylate, methoxy poly(ethyleneoxy) 12 acrylate, tridecoxy poly(ethyleneoxy) 12 acrylate, chloroacrylonitrile, dichloroisopropyl acrylate, ethacrylonitrile, N-phenyl acrylamide, N,N~diethylacrylamide, N-cyclohexyl acrylamide, vinyl chloride, vinylidene chloride, vinylidene cyanide, vinyl fluoride, vinylidene fluoride, trichloroethane, vinyl acetate, vinyl propionate, vinyl butyrate, vinyl benzoate, vinyl butyral, vinyl chloroacetate, isopropenyl acetate, vinyl formate, vinyl methoxyacetate, vinyl caproate, vinyl oleate, vinyl adipate, methyl vinyl ketone, methyl isopropenyl ketone, methyl alpha-chlorovinyl ketone, ethyl vinyl ketone, hydroxymethyl vinyl ketone, chloromethyl vinyl ketone, allylidene diacetate, methyl vinyl ether, isopropyl vinyl ether, butyl vinyl ethers, 2-ethylhexyl vinyl ether, 2-methoxyethyl vinyl ether,

2-chloroethyl vinyl ether, methoxyethoxy ethyl vinyl ether, hydroxyethyl vinyl ether, aminoethyl vinyl

CA 02309953 2000-05-11

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-10©ther, alpha-methyl vinyl methyl ether, divinyl ether, divinylether of ethylene glycol or diethylene glyco! or triethanolamine cyclohexyl vinyl ether, benzyl vinyl ether, phenethyl vinyl ether, cresyl vinyl ether, hydroxyphenyl vinyl ether, dimethyl maleate, diethyl maleate, di (2ethylhexyl) meleate, maleic anhydride, dimethyl fumarate, dipropyl fumarate, diamyi fumarate, vinyl ethyl sulfide, dipropyl fumarate, diamyl fumarate, vinyl ethyl sulfide, divinyl sulfide, vinyl p-tolyl sulfide, diviny! sulfone, vinyl ethyl sulfone, vinyl ethyl sulfoxide, vinyl sulfonic acid, sodium vinyi sulfonate, vinyl sufonamide, vinyl benzamide, vinyl pyridine, N-vinyl pyrollidone, N-vinyl carazole, N-(vinyl benzyl)-pyrrolidine, N-(vinyl benzyl) piperidine, 1-vinyl pyrene, 2 isopropenyl furan, 2-vinyl dibenzofuran, 2-methyl-5-vlnyl pyridine, 3-isopropenyl pyridine, 2-vinyl piperidine, 2-vinyi quinoline, 2-vinyl benzoxazole, 4-methyl-5-vinyl thiazole, vinyl thiophene, 2-isopropenyl thiopene, indene, coumarone, 1-chloroethyl vinyl sulfide, vinyl 2-ethoxyethyl sulfide, vinyl phenyl sulfide, vinyl 2naphthyl sulfide, allyl mercaptan, divinyl sulfoxide, vinyl pheny sulfoxide, vinyl chlorophenyl sulfoxide, methy vinyl sulfonate, vinyi sulfoanilide, unblocked and blocked acetoacetoxy functional monomers (e.g, acetoacetoxyethyl methacrylate and acetoacetoxyethyl acrylate), unblocked and blocked meta-tetramethylisocyante, unblocked and blocked isocyanto ethyl methacrylate.

At least one of the ethylenically unsaturated monomeric units of the addition polymer must have a reactive functional group such as a condensation reactive functional group, preferably a carboxyi group, hydroxyl group, or epoxy group, most preferably a carboxyl group or hydroxyl group. Exemplary acid-functional ethylenically unsaturated monomers include

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AMENDED SHEET □OCID: <E2 98021530Κ»

CA 02309953 2007-01-26

-11but are not limited to aconitic acid, acrylic acid, beta-carboxymethyl acrylate, cinnamic acid, cratonic acid, fumaric acid, itaconic acid, maleic acid, methacrylic acid, and mixtures thereof. Also suitable are certain monomers that are said to contain so-called “latent” acid moieties, such as cyclic anhydrides. Accordingly, a suitable cyclic anhydrides include but are not limited to itaconic anhydrides, maleic anhydride, and mixtures thereof. Monomers of acrylic or methacrylic acid are most preferred. The condensation reactive functional group is preferably a part of the ethylenically unsaturated monomer, although it may, if desired, be added to the addition polymer after formation of the polymer.

Preferably, the addition polymer used as the A polymer is an acrylic copolymer or a styrene/acrylic acid or styrene/(meth)acrylic acid copolymer, more preferably a styrene/a-methylstyrene/acrylic acid copolymer. Generally, the preferred styrene/acrylic acid addition polymer is comprised of from 10 to 90% w/w styrene, and 10 to 90% w/w acrylic acid. The styrene may be replaced or admixed with a-methylstyrene if desired. As used herein “% w/w is percent by weight of the total polymer weight unless stated to the contrary. Another preferred addition polymer used as the A polymer is a hydroxy acrylate or methacrylate copolymer or a styrene/hydroxy acrylate or styrene/hydroxy methacrylate copolymer, more preferably a styrene/hydroxy acrylate (or methacrylate)/acrylate (or methacrylate) copolymer.

Yet another addition polymer that may be employed as the A polymer in the polymeric composition employed in this invention are hyperbranched polymers such as disclosed in copending U.S. Patent Application No. 08/906,140 (Patent No. 5,986,020) [Docket No. J-2583J entitled Process for Producing Hyperbranched Polymers.

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-12Such hyperbranched polymers having terminal ethylenic unsaturation would preferably have 3.5 of more condensation reactive functional groups per hyperbranched polymer.

Typically the addition polymer is a low molecular weight polymer between about 500 to about 50,000 Mn, preferably about 900 to about 3,000 Mn. As noted previously, the condensation-reactive functionality of the addition polymer must be at least 3.5 or greater, and is preferably between about 3.5 and about 20, most preferably between about 3.5 and about 10.

The preparation of addition polymers is well known to those skilled in the art, and includes gas phase polymerization, solution polymerization, batch polymerization, continuous reactor or tube polymerization, suspension polymerization and emulsion polymerization. Method of preparing such addition polymers are described in U.S. Patent No. 4,413,370, U.S. Patent No. 4,529,787 and U.S. Patent No. 4,546,160.

The B polymer of the polymeric compositions employed in this invention has about 2 to about 3 functional groups that are co-reactive with the reactive functional groups of the A polymer. The preferred functional groups of the B polymer include: hydroxyl, carboxyl, epoxy, oxazolinyl and amino groups, although any groups that is co-reactive with the reactive functional group of the A polymer is contemplated within the scope of this invention. The B polymer may be an addition polymer or condensation polymer, but preferably is a condensation polymer. The condensation polymer may be a polyamide, polyester, poly (ether), or polyurethane. The preparation of condensation polymers, like that of addition polymers, is well known to those skilled in the art.

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For example, polyesters may be prepared using common techniques of fusion processes with a glycol excess along with a tine catalyst. Polyamides may be readily prepared using a fusion process, without catalysis.

The preparation of polyesters or polyamides generally requires the use of polycarboxylic acids. Exemplary polycarboxylic acids include, without limitation, adipic, azelaic, benzophenone tetracarboxylic dianhydride, 1,4*cyclohexane dicarboxylate, chlorendic anhydride, dimer acids, fumaric acid, glutaric acid, hexahydrophthalic anhydride, itaconic acid, isophthalic acid, maleic aicd or anhydride, phthalic anhydride, sebacic acid, suberic acid, succinic acid, terephthalic acid, tetrahydrophthalic anhydride, trimsllitic anhydride, alkanyl succinic anhydride, 5sodiosuifoisophthalic acid, or 5-lithicsulfoisophthalic acid. Generally, the preparation of polyester glyco is will employ components such as 1,3butanediol, 1,4-butanediol, cyclohexanedimethanol, diethylene glycol, dipropylene glycol, 2,2-dimethyl-1,3-pentane diol, 2-butyl-2-ethyl-1,3popane diol, ethylene glycol, propylene glycol, pentaerythritol, trimethylo! ethane, trimethylol propane, tris (hydroxy ethyl) isocyanurate, 1,6hexanediol, 1,5-pentanedioi, triethylene glycol,tetraethylene glycol, hydrogenated Bisphenol A, glycerin, or 2 methyll-1,3-propane diol.

In the preparation of polyamides, the polyamine function0’ components typically may be chosen from ethylene diamine, haxamethylene diamine, 2-methyl-1, 5 pentane diamine, isophorone diamine, methylene dicyclohexyl amine, or trimethyl hexamethylene diamine.

The starting acids are polymerized fatty acids, which are mixtures of monobasic acids (C18), dibasic fatty acids (C36) and trimer or polybasic fatty acids

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AMENDED SHEET

BNSDOCtD: <E2 98021530K>

WO 99/28389

PCT/IB98/02153 (C54 or higher), dicarboxylic acids including aliphatic, cycloaliphatic, and aromatic dicarboxylic acids such as oxalic, glutaric, malonic, adipic, succinic, sebacic, azelaic, suberic, pimelic, terephthalic, 1,4 or 1,3-cyclohexane, naphthalene, phthalic, isophthalic, dodecanedioic dicarboxylic acids. Preferred dicarboxylic acids are straight chain aliphatic diacids having at least 6 carbon atoms and more preferably 6 to about 22 carbon atoms such as sebacic, dodecanedioic, and azelaic dicarboxylic acids.

Mono carboxylic acids may be added to control the molecular weight. Preferred monocarboxylic acids are linear and have 2 to 22 carbon atoms. Most preferred are stearic and oleic acids.

The diamines used in the preparation of the polyamide may be one or more of the known aliphatic, cycloaliphatic or aromatic diamines having from about 2 to about 20 carbon atoms. Preferred are the alkylene diamines such as ethylene diamine, 1,3-diaminopropane,

1,4-diaminobutane, p-xylene diamine, 1,6-hexamethylene diamine, cyclohexyl amine, bis(4-cyclohexylamine)methane, 2,2'-bis(4cyclohexylamine)propane, polyglycol diamines, isophorone diamine, m-xylene diamine, cyclohexylbis(methylamines), polyoxyalkylenediamine (sold by Huntsman under the trade name Jeffamine), 2-methyl-l,5-pentane diamine,

1,4-bis-(2-aminoethyl)benzene, dimer diamine, polyether diamines, methylpentamethylene diamine, and piperazine.

The preferred diamines are straight chained aliphatic diamines of 2 to about 20 carbon atoms, especially ethylene diamine and hexamethylene diamine, and cycloaliphatic diamines, especially

4-4'-methylenebis(cyclohexylamine) and piperazine.

Mono amines may be added to control the molecular weight. Preferred mono amines are linear and have 2 to

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WO 99/28389

PCT/IB98/02153 carbon atoms. Most preferred are stearyl and oleyl amines .

The condensation polymers may also include mono functional compounds to control functionality. For example, a mono acid such as benzoic acid, p-tertbutyl benzoic acid, veratic acid, rosin, lauric acid, fatty acids such as those made from soya, linseed, tall and dehydrated castor oils may be employed in the preparation of polyesters while mono amines such as stearyl amine, tallow amine and cyclohexyl amine may be employed in the preparation of polyamides.

Preferred polyamide compositions employ nylon type monomers such as adipic acid and 2-methyl-l,5-pentane diamine or dimer acid based monomers using dimer acid 15 with isophorone diamine. Preferred polyester monomers include isophthalic acids and cyclohexyl dicarboxylates along with common glycols such as 3-methyl-l,3propanediol, 2,2-dimethyl-l,3-propanediol, and cyclohexane dimethylol.

The polymeric compositions used in this invention may be prepared by the polymerization of the previously described A and B polymers at a reaction temperature and for a time sufficient to form the polymeric composition. Preferably the reaction is a step growth polymerization reaction, i.e., a condensation polymerization reaction. Yet another embodiment of this invention is directed to the process of preparing the polymeric composition by reacting an A polymer which is an addition polymer having 3.5 or more reactive functional groups (preferably condensation reactive functional groups) per polymer chain with a B polymer having about 2 to about 3 functional groups per polymer chain that are co-reactive with the reactive functional groups of the A polymer. Preferably the reaction is conducted at a temperature and for a time sufficient to form the polymeric compositions by

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WO 99/28389

PCT/IB98/02153 reacting substantially all the co-reactive functionality on the B polymer. Preferably, when the B polymer is difunctional, then the molar ratio of A polymer blended with the B polymer is about 2:1 to about 2:1.7. When the B polymer is trifunctional, then the molar ratio of A polymer blended with B polymer is preferably about 3:1. The preferred blending ratio when a mixture of difunctional and trifunctional B polymer is employed can be readily ascertained by those 10 skilled in the art.

The temperature and time of the reaction will depend on the A and B polymers. For example, if condensation of A and B is by esterification then the reaction temperature may reach 240°C or higher, while if 15 condensation is through the formation of urethane linkages, then room temperature may be all that is necessary. The reaction temperature of the process for preparing the polymeric compositions is generally between about -50 °C to about 300 °C, preferably from 20 about 150 °C to about 240 °C. The reaction temperature should not exceed the decomposition temperature of either the A polymer or the B polymer. Typically the reaction temperature is maintained from 0.5 to about 6 hours.

If desired, solvents and catalysts may be employed in the preparation of the polymeric composition of this invention. The use of such solvents and catalysts is well known to those of ordinary skill in the art. It is important that the A and B polymers be compatible with each other to provide adequate mixing. If the polymers are not compatible, then solvent or staged addition of the polymers may be employed to overcome this. Solvents that are well known to those skilled in the art are also useful in controlling viscosity and permitting appropriate mixing when high temperatures can not be used. In addition, small amounts of solvent

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PCT/IB98/02153 may be used for products of reaction such as xylene to azeotrope off water.

The molecular weight of the polymeric compositions employed in this invention are generally broad. Both high weight average molecular weight (Mw) and z-average molecular weight (Mz) are possible, while the number average molecular weight (Mn) is typically not as high.

The polymeric compositions employed in this invention are preferably high molecular weight polymeric compositions prepared from low molecular weight polymers in the substantial absence of gel. Without being bound to the theory, it is believed that the functionality of the reacting polymers is responsible for the absence of gel.

The resulting polymeric compositions used in this invention may take the form of block copolymers, e.g. ABA block copolymers. However, the polymeric compositions of this invention are not restricted to block copolymers, but may result, for example in highly branched or complex polymers that may not be considered block copolymers.

Generally, the weight average molecular weight of the polymeric compositions used in this invention range from about 4,000 to about 250,000, more preferably between about 5,000 to about 50,000 as measured by gel permeation chromatography using polystyrene standards.

In addition, the preferred polymeric compositions having acid functionality typically have an acid number between about 40 to about 200. As will be apparent to one of ordinary skill in the art, the glass transition temperature (Tg) of the polymeric compositions can be readily varied by altering the monomeric make up of the A and B polymers. Typically the average Tg is -50°C to 120°C, although the end use generally dictates the type of Tg that will be sought.

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INDUSTRIAL APPLICABILITY

This invention is related to the preparation of industrially useful solvent based compositions containing substantially non-gelled polymeric compositions as described herein. The polymeric compositions used in this invention are admixed with a solvent or solvent system. Further, the polymeric compositions may be used in conjunction with other components which are miscible or immiscible. The solvent cut compositions of this invention are particularly useful as coatings, overprint varnishes, floor finishes, adhesives, paper inks, primers, film printing inks and film primers.

The solvent based compositions of this invention may be prepared by mixing the above described substantially non-gelled polymeric composition with the desired solvent or solvent system. It is also possible to prepare the solvent based composition by in situ preparation of the substantially non-gelled polymeric composition in the desired solvent or solvent system. The particular loading depends on the polymeric composition and solvent or solvent system used. Generally, the amount of solvent in the solvent based composition is typically in a range between about 5 to about 95 percent weight of the composition, Preferably about 5 to about 60 percent by weight of the composition.

The non-aqueous solvents that are useful in this invention are wide ranging. Exemplary solvents include 30 ketones, such as methyl ethyl ketone, methyl isobutyl ketone, methyl amyl ketone and diisobutyl ketone, esters such as butyl acetate and amyl acetate, aromatics such as toluene, xylenes and higher boiling mixtures of aromatics, aliphatics such as mineral spirits, odorless mineral spirits and VMP naphtha, and glycol ethers such as butyl ether of ethylene glycol

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RCV.VON:EPA MlJENCHEN <>6

17-11-1999

:.1/-11-99 : 0 = 44-:

.i/'i.L’ λ . Aur. * vuj vr,\i » 'Jl i 1 Vi.

13’ -276063-.

+49 89

v. U1U(

IB 00980215 and butyl ether of diethylene glycol. The solvent choice is dependent upon the end use and the selection thereof Is well known to those of ordinary skill in the art. Significantly, the polymeric compositions employed in the solvent based compositions of this invention tend to have a broader solubility range than just a single A or B polymer type.

The solvent baeed compositions of this invention may contain additional components, the nature of which will depend on the particular application *cf the composition. For example, the inventive composruoGs may contain cross-linking agents, defoamers, slip additives, colorants, wetting agents, pigments or colorants, and waxes. Those of ordinary skill in the art will be able to readily ascertain such additional components for use in the solvent based compositions of this invention depending on the application thereof, e.g., coating, adhesive, ink, and primer.

This invention will be better understood from the Experimental Details which follow. However, one skilled in the art will readily appreciate that the specific methods and results discussed are merely illustrative of the invention and no limitation of the invention is implied.

Experimental Details A Polymers

Preparation of Styrene/cc-Methylstyrene/Acrylic Acid Resins Having Carboxylic Acid Functionality

A Polymer (1)

A low molecular weight styrene/a-Methylstyrene/acrylic acid resin was prepared by polymerizing 22% styrene, 45% α-methyl styrene and 33% acrylic acid in 20% xylene with 3 mole percent initiator at 490°F (254°) in a continuous stirred tank reactor (CSTR) with a 12 min. residence time, fallowed

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AMENDED SHEET

BNSDOClD <E2 98021530K>

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PCT/IB98/02153 by stripping out the solvent and any unreacted monomers.

The resulting styrene/a-methylstyrene/acrylic acid resin had a number average molecular weight (Mn), a weight average molecular weight (Mw),and a z average molecular weight (Mz) of 1170, 1770 and 2590, respectively. The number average carboxylic acid functionality (Fn), the weight average carboxylic acid functionality (Fw), the acid number (solid), the glass 10 transition temperature (Tg) (onset and midpoint) of the polymer are set forth in Table 1.

A Polymers (2-4)

Styrene/a-methylstyrene/acrylic acid resins were prepared in a manner similar to A Polymer 1. The 15 components and characteristics of those resins, as well as those of A Polymer 1 are set forth in Table 1.

Preparation of a Hydroxy Functional Acrylic A Polymer (5)

Methylmethacrylate (27%), butyl acrylate (15%) and 20 2-hydroxy ethyl acrylate (58%) were dissolved in 20% butyl acetate and were polymerized at 450°F for 15 minutes under in the manner substantially similar to that described in U.S. Patent No. 4,546,160. The reaction product was then reduced to 51% solids in ethyl diglyme. The resulting hydroxy functional acrylic had a number average molecular weight of 1180 and a hydroxy functionality per chain of 5.28

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-21PCT/IB98/02153

CD r—I Λ <σ Η

<td> idpoint)</td><td> r-<</td><td> m</td><td> m</td><td> co</td>

<td rowspan="2"> limber</td><td></td><td></td><td></td><td></td>

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- 22 B” Polymers

Preparation of Polyester Polymers *’B Polymer (1)

A polyester was prepared by charging 2-methyl-l, 35 propane diol (43.06 parts; 21.53 lbs; 9.11 kgs), isophthalic acid (47.65 parts; 23.83 lbs; 10.81 kgs) and Fascat 4100 (a tin catalyst available from Elf atochem chemical) (0.08 parts; 0.04 lbs; 0.20 kgs) to a reactor with a nitrogen atmosphere. The charge was heated to 210°C while maintaining the top of the column at 100°C or less. The reaction was held until the acid number was less than 5, then cooled to 150°C and held overnight. The following day the reaction contents were reheated to 150°C followed by the addition of 1,415 cyclohexane dicarboxylate (24.69 parts; 12.35 lbs; 5.60 kgs) and Fascat®4100 (0.02 parts; 0.01 lbs; 0.005 kgs) to the reactor contents. The reactor contents were then heated to 220eC while maintaining a nitrogen blanket. The top of the column was held at 100°C or less and the reaction was held to an acid value of 5 or less was reached. The resulting polyester resin had a number average molecular weight of (Mn) 3023, weight average molecular weight (Mw) of 6486 and a z average molecular weight (Mz) of 10,720. The Tg was determined to be 8°C at onset and 14°C at midpoint .

B Polymers (2-6)

Polyester resins were prepared in a manner similar to B Polymer 1 with the exception that the components of the polyester and/or the mole ratio of the components differed. The components, mole ratio, Mn, Mw, Mz and Tg (onset/midpoint) of the B polyesters (1-6) are set forth in Table 2 below.

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Table

<td> Tg °C (onset/midpoint)</td><td> 8/14</td><td> 1/6</td><td> -48/-42</td><td> -40/-37</td><td> 25/31</td><td> 24/29</td>

CL, φ a <0 o b1 co c o 4J S Φ a

<r)

U •H

U

X C Ό

LT 'J CM

Q Q Q a X X Ct CO UU SG

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Preparation of Polyamide Resins

B Polymer (7)

Sylvodym® T-18 dimer acid (C36 dimer acid available from Arizona Chemical) (77.198 parts), Kemamine® P-990D (Stearyl amine available from Witco Chemical) (4.150 parts) and Dow Corning 200 (a silicone defoamer) (0.002 parts) were charged to a reactor and heated to 130°C under a nitrogen atmosphere. Next, a mixture of isophorone diamine (16.140 parts) and Dytek® A (available from E.I. DuPont de Nemours) (2-methyl-l,5pentane diamine) (7.340 parts) was added to the reaction mixture while holding the temperature between 130 and 135°C. While under a nitrogen purge, the reaction mixture was slowly heated to about 220°C and the temperature held until substantially all the theoretical water was removed. An amine functional polyamide resin was obtained. Mn = 3160 (theoretical); Base value = 31; Tg = 6/12°C.

B Polymer (8)

Sylvodym® T-18 dimer acid (76.598 parts), cyclohexyl amine (1.500 parts) and Dow Corning 200 (0.002 parts) were charged to a reactor and heated to 130°C. Next, isophorone diamine (26.700 parts) was added to the reactor while holding the temperature between 130 to 135°C. The reaction mixture was then slowly heated to 220°C using a nitrogen sparge to remove the water. The reaction temperature was held until s ibstantially all of the water was removed and the polyamide was recovered. Mn = 3184 (theoretical); Base value = 29.; Tg = 29/38°C.

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Preparation of a Polyurethane B Polymer

B Polymer (9)

Ethyl diglyme (EDG) (600.3g) and 2-methyl-l,3propanediol (MPD) (146.4g) were added to a 2 Liter 45 necked reaction flask. The flask was equipped with an agitator, N2 inlet, thermocouple and condenser with a trap to collect water. The mixture was heated to 150°C under nitrogen to remove any excess water or solvent impurities. After approximately 1 hour the reaction was allowed to cool to 30°C and the nitrogen was removed. Tetramethylxylenediisocyanate (TMXDI)(454.2g) was then added to the reaction mixture through an addition funnel at a rate of approximately 1 drop per second for a 3 hour period during which the reaction temperature was maintained at 80°C. A polyurethane oligomer was recovered. Mn = 2582 (theoretical).

Preparation of Polymeric Compositions Example 1

A polyester resin, B polymer (1), (963.0 g) was added to a reaction flask and heated to 150°C. The A polymer (1), a styrene/a-methylstyrene/acrylic acid resin, (541.7 g) was gradually added over 15 minutes followed by the addition of xylene (45 g). The trap was filled with xylene to keep 3% xylene in the reaction flask while heating the reaction mixture to 230°C to draw off water. The reaction was conducted for 6.5 hours. The resulting polymeric compositions had an Mw of 26,180, an Mn of 3,444, an Mz of 109,700 and a Tg of 25/36°C (onset/midpoint).

Examples 2-11

Various polymeric compositions were prepared from an A polymer of a styrene/a-methylstyrene/acrylic acid resin and a B polymer of a polyester resin in a manner similar to Example 1. The components and various characteristics of those polymeric compositions are set forth in Table 3 below.

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Table

<td> Tg °C onset/mp</td><td> t—1 ID O</td><td> r—1 in</td><td> -2/8 1</td><td> UO r-</td><td> LO m 00</td><td> m m* o <3*</td><td> r* CM \ CM CM</td><td> Ο rd CO</td><td> rd CO rd CM</td><td> 00 CM rd</td><td> 3/19 1</td><td rowspan="10"> t Tone 1320 triol - a polycaprolactone polyol available from Union Carbide, Danbury, CT. mp - midpoint.</td>

<td> Acid Number</td><td> 140</td><td> 116</td><td> 116</td><td> 102</td><td>93 1</td><td> 102</td><td> 72</td><td> 83</td><td> 72</td><td> 62</td><td> ! 148</td>

<td> Mole Ratio B/A</td><td> CM Γ—i</td><td> 1/2</td><td> 1/2</td><td> 1.2/2</td><td> 1.2/2</td><td> 1/2</td><td> CM \ LO CM rd</td><td> 1.25/2</td><td> 1.4/2</td><td> 1.62/2</td><td> 1 1/3</td>

<td> B Polymer</td><td> CM</td><td> CO</td><td> T</td><td> m</td><td> kD</td><td> rd</td><td> rd</td><td> rd</td><td> i—1</td><td> rd</td><td> Ή*</td>

<td> A Polymer</td><td> en</td><td> r-1</td><td> r-1</td><td> r~(</td><td> rd</td><td> vH</td><td> rd</td><td> CM</td><td> CM</td><td> CM</td><td> rd</td>

<td> Example</td><td> CM</td><td> CO</td><td> ’S’</td><td> m</td><td> LO</td><td> F</td><td> 00</td><td> Oï</td><td> O rd</td><td> rd rd</td><td> CM rd</td>

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Example 13

A polymeric composition was prepared from the A polymer (5), a hydroxy functional acrylic, and the B polymer (9), a polyurethane oligomer. To a one liter

4-necked reaction flask equipped with a nitrogen inlet, condenser, agitator and thermocouple was added 263.7g of B polymer (9). Then 6 drops of dibutyl tin dilaurate (DBTDL) was charged to the flask. The solution was preheated to 70°C, after which the A polymer (5) was slowly added dropwise to the reaction. After all the A polymer (5) had been added, the temperature of the reaction was increased to 85°C and allowed to react for about 4.5 hours. The resulting solution had a deep yellow color. Mn = 2646;

Mw = 6411; Mz = 17290; OH Value = 58.

Example 14

A polymeric composition was prepared from the A polymer (4), i.e., a styrene/acrylic resin and B Polymer (8), a polyamide resin. The A polymer resin 20 (38.85 parts) was charged to a reactor and then heated to 180°C with agitation under nitrogen. This was followed by the addition of the B polymer (8) (61.85 parts) at 180°C. The mixture was then heated to 220°C and held until the water was removed. The temperature 25 was then raised to 230°C and the polymeric composition was collected. Mn = 2799; Mw = 26990; Mz = 93660; Tg = 42/62°C; AV = 80.

Example 15

A polymeric composition was prepared in a manner similar to Example 14, except that the styrene/acrylic resin, i.e., the A polymer was 39.03 parts and the B polymer was B polymer (7). Mn = 2939; Mw = 24,300; Mz = 87,920; Tg = 30/46°C; AV = 38.

Example 16

A polymeric composition was prepared from A polymer (4) and a B polymer of polypropylene oxide (PPO

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425 available from Dow Chemical, Midland, Michigan) having a number average molecular weight (Mn) of 639 and a functionality of 2 hydroxy groups per mole. The A polymer and B polymer were reacted at a molar ratio of 2 to 1 in the absence of a solvent and catalyst at a temperature of about 210 to 238°C to form the desired polymeric composition. The resulting polymeric composition had a Mn of 1688, a Mw of 5945, a Mz of 17,120, an acid number (solid) of 164 and a Tg of

45/55°C (onset/midpoint).

Example 17

A polymeric composition was prepared in a manner similar to Example 16, except the B polymer was a polypropylene oxide (PPO 1000 available from Dow

Chemical) having a number average molecular weight (Mn) of 1256. The functionality of the B polymer was 2 hydroxy groups per mole and the block copolymer synthesis temperature ranged from about 215 to 234°C. The resulting polymeric composition had a Mn of 1861, a

Mw of 8251, a Mz of 24510, an acid number (solid) of

131 and a Tg of -2/10°C (onset/midpoint) .

Example 18

A polymeric composition was prepared in a manner similar to Example 16, except the B polymer was a polypropylene oxide (PPO 4000 available from Dow Chemical) having a number average molecular weight of 3479. The functionality of the B polymer was 2 hydroxy groups per mole. The polymeric composition synthesis temperature ranged from about 220 to 240°C and toluene was employed as a solvent. The resulting polymeric composition had a Mn of 2520, a Mw of 17,340, a Mz of 45,190, an acid number (solid) of 62.89 and a Tg of 54/-46°C (onset/midpoint).

Example 19

A polymeric composition was prepared in a manner similar to Example 16, except the B polymer was a

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- 29 poly(ethylene oxide) (PEO 200 available from Dow Chemical) having a number average molecular weight of 377. The functionality of the B polymer was 2 hydroxy groups per mole. The polymeric composition synthesis temperature was between about 200 to 220°C. The resulting polymeric composition had a Mn of 1601, a Mw of 5219, a Mz of 15350, an acid number (solid) of 180.8 and a Tg of 59/67eC (onset/midpoint).

Example 20

A polymeric composition was prepared in a manner similar to Example 16, except the B polymer was a poly(ethylene oxide) (PEO 600 available from Dow Chemical) having a number average molecular weight of 882. The functionality of the B polymer was 2 hydroxy groups per mole. The polymeric composition was prepared at a synthesis temperature between about 200 to 220°C. The resulting polymeric composition had a Mn of 1819, a Mw of 6784, a Mz of 17,730, an acid number (solid) of 156.7 and as Tg of 18/27°C (onset/midpoint).

Example 21

A polymeric composition was prepared in a manner similar to Example 16, except the B polymfer was. a poly(propylene-p-ethylene oxide) (Pluronic 123, available from BASF) having a number average molecular weight of 4333. The functionality of the B polymer was about 2 hydroxy groups per mole. The polymeric composition synthesis temperature was between about 200 to about 230°C, The resulting polymeric composition had a Mn of 3074, a Mw of 23,710, a Mz of 46,970, an acid number (solid) of 50.2 and a Tg of -61/-53*C (onset/midpoint).

A number of additional polymeric composition were prepared using the A polymers described in Table A and the B polymers described in Table B below.

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-30Table A

<td> A Polymer</td><td> Composition</td><td> Functionality</td><td> AV*</td><td> Mn</td><td> Mw</td><td> Tg</td><td> FN</td>

<td> 1</td><td> Styrene Acrylic*</td><td> carboxyl</td><td> 277</td><td> 923</td><td> 1637</td><td> 45</td><td> 4.56</td>

<td> II</td><td> Styrene Acrylic0</td><td> carboxyl</td><td> 269</td><td> 1116</td><td> 1779</td><td> 67</td><td> 5.35</td>

<td> III</td><td> STY/AA</td><td> carboxyl</td><td> 289</td><td> 1000</td><td> 1526</td><td> 65</td><td> 5.15</td>

<td> IV</td><td> STY/AMS/AA</td><td> carboxyl</td><td> 264</td><td> 1003</td><td> 1512</td><td> 71</td><td> 4.72</td>

<td> V</td><td> MMA/AA</td><td> carboxyl</td><td> 339</td><td> 1121</td><td> 1753</td><td> 36</td><td> 6.77</td>

<td> VI</td><td> C-14 α-olefin MAn</td><td> anhydride</td><td> -</td><td> 2327</td><td> -</td><td> -</td><td> 7.9</td>

<td> VII</td><td> STY/MMA/GMA</td><td> epoxy</td><td> -</td><td> 2200</td><td> -</td><td> -</td><td> 3.8</td>

<td> VIII</td><td> Acrylic*</td><td> hydroxy</td><td> -</td><td> 1400</td><td> -</td><td> -</td><td> 3.5</td>

<td> IX</td><td> MMA/BA/HEA</td><td> hydroxy</td><td></td><td> 1180</td><td> -</td><td> -</td><td> 5.28</td>

* Joncryl®682 available from SC Johnson Polymer, Sturtevant, Wisconsin b Morez 300 available from Morton International, Chicago, Illinois e Joncryl®569 available from SC Johnson Polymer * Acid Value based on polymer solids

STY - styrene; AA - acrylic acid; AMS - a-methylstyrene;

MMA - methylmethacrylate; MA» - maleic anhydride; GMA - glycidal methacrylate; BA - butyl acrylate; HEA - hydroxyethylacrylate

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Table B

<td> B Polymer</td><td> Composition</td><td> Functionality</td><td> Mn</td><td> FN</td>

<td> 1</td><td> Linear Polyester’</td><td> 1° Hydroxyl</td><td> 1000</td><td> 2</td>

<td> II</td><td> Branched Polyester*1</td><td> 1° Hydroxyl</td><td> 900</td><td> 3</td>

<td> III</td><td> Linear Polyester</td><td> carboxyl</td><td> 1700</td><td> 2</td>

<td> IV</td><td> Linear Polyurethane</td><td> isocyanato</td><td> 2500</td><td> 2</td>

<td> V</td><td> Linear Dimer Acid Polyamide</td><td> 1° Amino</td><td> 4028</td><td> 2</td>

<td> VI</td><td> Linear Dimer Acid Polyamide</td><td> oxazolinyl</td><td> 3776</td><td> 2</td>

<td> VII</td><td> Linear Adipic Acid Nylon</td><td> 1° Amino</td><td> 1020</td><td> 2</td>

<td> VIII</td><td> Linear Polypropylene glycol0</td><td> 2° Hydroxyl</td><td> 425</td><td> 2</td>

<td> IX</td><td> Epoxy Resind</td><td> Epoxy</td><td> 600</td><td> 2</td>

<td> X</td><td> Polyether Diamine’</td><td> 1° Amino</td><td> 600</td><td> 2</td>

<td colspan="5"> • Rucoflex 1015-120® available from RUCO Polymer Corp, Hicksville, New York b Tone 0310® available from Union Carbide Corp., Danbury, Connecticut c Polyglycol P425® available from Dow Chemical Co., Midland, Michigan d EPON 836® available from Shell Chemical Co., Houston, Texas e Jeffamine ED 600® available from Huntsman Corp., Houston, Texas</td>

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Example I

Preparation of a polymeric composition by Bulk Thermal Process

A 1000ml four necked flask equipped with a stirrer, a nitrogen sparge tube, and a Dean Stark trap fitted with a condenser reactor was charged with 468g of a styrene acrylic polymer having carboxyl functionality (A polymer I). This was heated to melt at 150-180°C. Then 140.4g of a branched polyester polymer having a primary (1°) hydroxyl (B polymer II) was added to achieve a mole ratio of 3A:1B. The temperature was then raised to 220°C and held till 8.4g of water was removed. The product was then poured into a pan to cool. The final product is described in Table

Examples II-VI

A number of polymeric compositions were made in a manner substantially similar to Example I with a reaction temperature between 220-240°C using A and B polymers as indicated in Table C below.

Example VII

Preparation of a polymeric composition by a Solvent Reflux Process

A 1000 ml four necked flask equipped with a stirrer, a nitrogen sparge tube, and a Dean Stark trap fitted with a condenser was charged with 518.3g with a methylmethacrylate polymer having carboxyl functionality (A polymer V). This was then heated to 150-180°C to melt and agitation was started. Then 96.9g of a linear polypropylene oxide having secondary (2°) hydroxyl functionality (B polymer VIII) and 13.6g of methyl n-amyl ketone (MAK) were added. The reactor was then stage heated for 1 hour at 180°C, then one hour at 200°C and finally one hour at 220°C. The product was then poured into a tray to cool. Using the water-MAK reflux, 10.6g of water was removed.

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Examples VIII and IX

Two polymeric compositions were made in a manner substantially similar to Example VII with the exception that MAK was replaced by xylene and the A and B polymers indicated in Table C were used.

Example X

Preparation of a polymeric composition by a Solvent Process

A 1000ml four necked flask equipped with a stirrer, a nitrogen blanket and a condenser was charged with 222.2g of a solution of 50% of a styrene/acrylic acid polymer having carboxyl functionality (A polymer III) and 50% diethylene glycol diethyl ether. After agitation was started, 277.8g of a solution of 50% of a linear polyurethane polymer having isocyanato functionality (B polymer IV) and 50% diethylene glycol diethyl ether was added. After mixing 5 minutes, 0.25g of Metacure T12 available from Air Products catalyst was added and the temperature raised to 65°C and held there for 4 hours. The product was then poured into a quart jar and cooled.

Examples XI-XIV

Several polymeric composition were prepared in a manner substantially similar to Example X with reaction temperatures ranging from 125°C to 190°C using A and B polymers as indicated in Table C below.

The A polymer and B polymer constituents and properties of the resulting polymeric compositions for Examples I-XIV are set forth in Table C below.

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Table

<td> Functionality At End</td><td> > <c co m rH</td><td> > m r-<</td><td> 70 AV</td><td> 55 AV</td><td> ™II</td><td> > o rd</td><td> o tn CM</td><td> > IP rrd</td><td> > co rrd</td><td> ÜP 1</td><td> Q Z</td><td> Q z</td><td> > o o co</td><td> 155 AV</td>

<td> Onset Tg</td><td> CO rd</td><td> 1</td><td> ND</td><td> ND</td><td> ND</td><td> 76</td><td> 26</td><td> 26</td><td> CO CO</td><td> ND</td><td> ND</td><td> -29</td><td> ND</td><td> ND</td>

<td> Mole Ratio A:B</td><td> 3:1</td><td> 2:1</td><td> 2:1</td><td> 2:1</td><td> 2:1</td><td> 2:1</td><td> 2:1</td><td> 2:1</td><td> 2:1</td><td> 2:1</td><td> 2:1</td><td> 2:1</td><td> 2:1</td><td> 2:1</td>

<td> B Polymer</td><td> l-d M</td><td> Hd</td><td> VI</td><td> ></td><td> III</td><td> VII</td><td> VIII</td><td> VIII</td><td> VIII</td><td> IV</td><td> III</td><td> IV</td><td> X</td><td> IX</td>

<td> A Polymer</td><td> HH</td><td> hd</td><td> M</td><td> hd</td><td> VIII</td><td> IV</td><td> ></td><td> hd</td><td> hd hd</td><td> III</td><td> VII</td><td> X l-d</td><td> hd ></td><td> IV</td>

<td> Example No.</td><td> hd</td><td> 1—1 hd</td><td> II 111</td><td> L. -</td><td> ></td><td> VI</td><td> II vi1</td><td> II vi11</td><td> X hd</td><td> X</td><td> II XI</td><td> II xi1</td><td> 1 XIII</td><td> XIV</td>

NOT DETERMINED; AV = acid value

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- 35 Coatings

Examples SC-1 and SC-2, and

Comparative Examples SC-CM-1 and SC-CM-2 Examples SC-1 and SC-2 are solvent based resin compositions containing the high Mw polymeric composition described in Table C, Example V. Comparison examples SC-CM-1 and SC-CM-2 are compositions made with J-569, a hydroxy functional acrylate resin available from S.C. Johnson Polymer, Sturtevant, Wisconsin. A comparison example similar to SC-CM-2, but also containing linear polyester III described in Table B was prepared. However, this comparison as well as those with the polyester only, i.e., no hydroxy functional acrylate, were not coatable due to the crystallinity of the polyester. Each composition was prepared by mixing the polymeric <£> components with a melamine cross-linking agent (Cymel 303 available from CYTEC Industries, West Paterson, New Jersey), methyl amyl ketone, para-toluenesulphic acid (0.5 wt. % based on total resin solids), methanol (10 wt. % based on total resin solids), DC57 (a silicone slip additive available from Dow Corning, Midland, Michigan); 0.1 wt % based on total resin solids) to provide a composition having about 55% weight solids. The cross-linking agent was present at a ratio of 88% polymeric component to 12% cross-linking agent. The constituents of SC-CM1, SC-1, SC-CM2 and SC-2 are set forth in Table D.

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-36Table D

<td> Component (% w/w)</td><td> SC-CM1</td><td> SC-1</td><td> SC-CM2</td><td> SC-2</td>

<td> Polym. Comp. Table C Ex. V</td><td> -</td><td> 49.4</td><td> -</td><td> 45.7</td>

<td> Cymel®303</td><td> 10.4</td><td> 5.6</td><td> 15.6</td><td> 9.8</td>

<td> Methanol</td><td> 5.5</td><td> 5.5</td><td> 5.5</td><td> 5.5</td>

<td> Methyl amyl ketone</td><td> 39.18</td><td> 39.18</td><td> 39.18</td><td> 39.18</td>

The formulations wee coated onto Bondrite 1000 (ironphosphage treated steel) panels and baked for 30 minutes at 150°C to provide a coating having a dry film thickness of 1.5 ± .01 mils. The coatings were subjected to a reverse impact test using a reverse impact instrument with 16mm (5/8) balls subjecting the back of the panels to forces ranging from 1 N-m (10 inch lbs) to 18 N-m (160 inch lbs) in steps of

10. The results of each impact test were examined using a magnifier of approximately 2x magnification with halogen lamp illumination. Each impact test was assigned a rating from a worst rating of 0 to a best rating of 10, where 10 represented no crack formation. Coating are commonly rated by the highest inchpounds that pass, i.e., crack free. The results of the test on the coatings that were prepared are set forth in Table SC-A.

131S ’6663-.

.+^v89 ΐ IB 00980215 *'17-11-1999

CO

17-11-99 :

Mu' U i .Ί11Κ X

0:4-5 :

VU X vil V y νι i . vx

<td> «NI « o</td><td> o</td><td> ω</td><td></td><td> o</td><td></td><td> o</td><td> ΙΛ</td><td> u</td><td> O</td><td></td><td rowspan="11"> s - Star Fracture ps - Partial Star Fracture c - Circular Fracture</td>

CA 02309953 2000-05-11

AMENDED SHEET

Ohjcnrv-ory ,tr· oor-x ςηηκ

CA 02309953 2007-01-26

- 38 Additional physical tests were performed and the results are tabulated in Table SC-B.

Three runs each were made of the Konig Hardness tests. All the panels were 5 measured in run #1, then repeated, as opposed to making 3 measurements on one panel at a time. The average for the three runs is tabulated as well as the standard deviation. The pencil gouge hardness test tabulates the highest pencil which did not peel the coating from the substrate. The Dry Film Thickness was gauged using an Elcometer®256FN (t2) with 2.17 mil calibration foil. The Relative Humidity was approximately 54% measured with a Cole Palmer Hygrometer, 3309-50.

The test data are summarized in Table SC-B. In addition, Mandrel Bend test results, coating viscosities, and resistance to methyl ethyl ketone test results are tabulated;

CA 02309953 2007-01-26

-39Table SC-B

<td></td><td rowspan="3"> cps ~ 6 rs after 'SA added</td><td></td><td></td><td></td><td></td>

<td> Coat scosit</td><td></td><td rowspan="2"> u></td><td></td><td></td>

<td> Konig ardnes</td><td rowspan="3"> avg of</td><td> CM</td><td></td><td> rH</td><td> xr</td>

<td> Ü* J-ί *-4</td><td rowspan="3"> Lghest assed</td><td></td><td></td><td></td><td></td>

<td> Impact</td><td> Avg on 0-10 scale; from 10160#</td><td> o</td><td> xj· (Λ</td><td> o</td><td> 7.1</td>

WO 99/28389

PCT/IB98/02153

The results show that the solvent based compositions of the present invention provide excellent coatings. In particular, the results indicate that coatings prepared with the solvent based compositions of this invention provided better flexibility than the coatings prepared with a hydroxy functional acrylate resin. In addition, the solubility of a blend of a linear polyester and a hydroxy functional acrylate was different than the polymeric composition comprised of the same. Thus, the solvent based compositions of the present invention may be used to overcome solubility problems associated with polymer blends while attaining desired film or coating characteristics.

Other variations and modifications of this invention will be obvious to those skilled in the art. This invention is not limited except as set forth in the following claims.

CA 02309953 2000-05-11

Contents90

Citations
Document	Relation	Office	Cited during
US8993078B2	Cited by	United States of America	Applicant
CN103328225A	Cited by	China	Search report

24 members in 15 offices

This recordMember, by publication datePriority claim5 more offices are in the list below

Priority claims9

Priority claims
Document	Office	Kind	Date
08968326	United States of America	–	1997-11-12
96832697	United States of America	A	1997-11-12
96832697	United States of America	A	1997-11-12
9802153	International Bureau of the World Intellectual Property Organization (WIPO)	W	1998-11-12
9802153	International Bureau of the World Intellectual Property Organization (WIPO)	W	1998-11-12
08968326	–	–	–
PCTIB98002153	–	–	–
US19970968326	–	–	–
WO1998IB02153	–	–	–

Members24

Family members, oldest first
Document	Office	Kind
CA2309953A1	Canada	A1	1999-06-10
WO9928389A1	World Intellectual Property Organization (WIPO)	A1	1999-06-10
AU2293299A	Australia	A	1999-06-16
EP1030891A1	European Patent Office (EPO)	A1	2000-08-30
BR9814632A	Brazil	A	2000-10-03
US6162860A	United States of America	A	2000-12-19
CN1281489A	China	A	2001-01-24
KR20010031961A	Republic of Korea	A	2001-04-16
MXPA00004643A	Mexico	A	2001-10-01
JP2001525440A	Japan	A	2001-12-11
AU744238B2	Australia	B2	2002-02-21
US6372841B1	United States of America	B1	2002-04-16
NZ504349A	New Zealand	A	2002-05-31
EP1030891B1	European Patent Office (EPO)	B1	2002-07-17
AT220706T	Austria	T	2002-08-15
ATE220706T1	Austria	T1	2002-08-15
DE69806630D1	Germany	D1	2002-08-22
MX211766B	Mexico	B	2002-12-03
ES2181325T3	Spain	T3	2003-02-16
DE69806630T2	Germany	T2	2003-03-20
TW574292B	Taiwan Province of China	B	2004-02-01
CN1155664C	China	C	2004-06-30
KR100562471B1	Republic of Korea	B1	2006-03-21
CA2309953CThis record	Canada	C	2008-02-05

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	Event	Code
2011-11-14	LapsedLapsedMKLA	MKLA
2003-10-02	Examination requestEEER	EEER