Nova Patents
CA2268650C

Superconducting heat transfer medium

Abstract

A superconducting heat transfer medium (6) that has three basic layers (20,22,and 24), the first layer (20) being various combinationsof metals and dichromate radical; the second layer (22) formed over the first layer (20) and being various combinations of metals such ascobalt, manganese, beryllium, strontium and the dichromate radical; and the third layer (24) formed over the second layer (22) and beingvarious combinations of metal oxides, dichromates, monocrystalline silicon, strontium chromate, and p-titanium. The three layers (20,22and 24) can be applied to a conduit (4) and then heat polarized to form a superconducting heat transfer device (2) that transfers heat withoutany net heat loss, or can be applied to a pair of plates having a small cavity relative to a large surface area to form a heat sink.(18) thatcan immediately disperse heat from a heat source.

CA2268650C, drawing sheet 1
Sheet 1 of 8

Term

Term ended

Expired 24 October 2017, 8.9 years ago.

  1. Priority
  2. Filed
  3. Granted
  4. Expired
  5. Today

55 claims: 3 independent, 52 dependent

  1. 1
    WO 98/19859 CA 02268650 2002-06-19 PCT/US97/18876 -27What is claimed is:1. A superconducting heat transfer medium comprising: a first layer comprising at least one compound selected from the group consisting of sodium peroxide, sodium oxide, beryllium oxide, manganese sesquioxide, aluminum dichromate, calcium dichromate, boron oxide, dichromate radical, and combinations thereof;a second layer comprising at least one compound selected from the group consisting of cobaltous oxide, manganese sesquioxide, beryllium oxide, strontium chromate, strontium carbonate, rhodium oxide, radium oxide, cupric oxide, /3-titanium, potassium dichromate, boron oxide, calcium dichromate, magnesium dichromate, aluminum dichromate, dichromate radical, and combinations thereof;and a third layer comprising at least one compound selected from the group consisting of denatured rhodium oxide, potassium dichromate, denatured radium oxide, sodium dichromate, silver dichromate, mono crystalline silicon, beryllium oxide, strontium chromate, boron oxide, sodium peroxide, /3-titanium, a metal dichromate, and combinations thereof.
  2. 2
    The superconducting heat transfer medium of Claim 1, wherein the first layer comprises beryllium oxide, a metal dichromate, calcium dichromate, and boron oxide.
  3. 3
    The superconducting heat transfer medium of Claim 2, wherein the first layer further comprises a sodium compound selected from the group consisting of sodium peroxide and sodium oxide.
  4. 4
    The superconducting heat transfer medium of Claim 3, wherein the metal dichromate is selected from the group consisting of aluminum dichromate and magnesium dichromate.
  5. 5
    The superconducting heat transfer medium of Claim 1, wherein the second layer comprises cobaltous oxide, manganese sesquioxide, beryllium oxide, strontium chromate, strontium carbonate, cupric oxide, /3-titanium, potassium dichromate, boron oxide, calcium dichromate, and a metal dichromate selected from the group consisting of aluminum dichromate and magnesium dichromate.
  6. 6
    The superconducting heat transfer medium of Claim 1, wherein the second layer comprises cobaltous oxide, beryllium oxide, strontium chromate, strontium carbonate, cupric oxide, /3-titanium, potassium dichromate, boron oxide, calcium dichromate, a metal WO 98/19859 CA 02268650 2002-06-19 PCT/ÜS97/18876 -28dichromate selected from the group consisting of aluminum dichromate and magnesium dichromate, and one or more oxides selected from the group consisting of rhodium oxide and radium oxide.
  7. 7
    The superconducting heat transfer medium of Claim 6, wherein the second layer further comprises manganese sesquioxide.
  8. 8
    The superconducting heat transfer medium of Claim 1, wherein the third layer is a powder comprising one or more denatured oxides selected from the group consisting of denatured rhodium oxide, denatured radium oxide, and combinations thereof;one or more Group IA dichroniates selected from the group consisting of sodium dichromate, potassium dichromate, and combinations thereof;silver dichromate;monocrystalline silicon;beryllium oxide;strontium chromate;boron oxide;sodium peroxide;/3-titanium;and a metal dichromate.
  9. 9
    The superconducting heat transfer medium of Claim 8, wherein the metal dichromate is selected from the group consisting of aluminum dichromate and magnesium dichromate.
  10. 10
    The superconducting heat transfer medium of Claim 8, wherein the monocrystalline silicon is pretreated by magnetic penetration.
  11. 11
    The superconducting heat transfer medium of Claim 2, wherein the first layer has a thickness of between about 0.008 mm and about 0.012 mm.
  12. 12
    The superconducting heat transfer medium of Claim 5, wherein the second layer is applied on top of the first layer.
  13. 13
    The superconducting heat transfer medium of Claim 12, wherein the second layer forms a film on top of the first layer.
  14. 14
    The superconducting heat transfer medium of Claim 5, wherein the second layer has a thickness of between about 0.008 mm and about 0.012 mm.
  15. 15
    The superconducting heat transfer medium of Claim 1, wherein the third layer is a powder.
  16. 16
    The superconducting heat transfer medium of Claim 8, wherein the third layer is applied on top of the second layer.
  17. 17
    The superconducting heat transfer medium of Claim 16, wherein the third layer is evenly distributed across the second layer. WO 98/19859 CA 02268650 2002-06-19 PCT/US97/18876 -2918. A superconducting heat transfer device comprising first, second, and third layers disposed on a substrate, wherein:the first layer has a thickness of between about 0.008 mm and about 0.012 mm and comprises at least one compound selected from the group consisting of sodium peroxide, sodium oxide, beryllium oxide, manganese sesquioxide, aluminum dichromate, calcium dichromate, boron oxide, dichromate radical, and combinations thereof;the second layer has a thickness of between about 0.008 mm and about 0.012 mm and comprises at least one compound selected from the group consisting of cobaltous oxide, manganese sesquioxide, beryllium oxide, strontium chromate, strontium carbonate, rhodium oxide, radium oxide, cupric oxide, β-titanium, potassium dichromate, boron oxide, calcium dichromate, magnesium dichromate, aluminum dichromate, dichromate radical, and combinations thereof;and the third layer comprises at least one compound selected from the group consisting of denatured rhodium oxide, potassium dichromate, denatured radium oxide, sodium dichromate, silver dichromate. monocrystalline silicon, beryllium oxide, strontium chromate, boron oxide, sodium peroxide, β-titanium, a metal dichromate, and combinations thereof.
  18. 18
    19. The superconducting heat transfer device of Claim 18, wherein the first layer comprises beryllium oxide, aluminum dichromate, calcium dichromate, and boron oxide.
  19. 19
    20. The superconducting heat transfer device of Claim 19, wherein the first layer further comprises one or more sodium compounds selected from the group consisting of sodium peroxide and sodium oxide;and wherein the metal dichromate is selected from the group consisting of aluminum dichromate and magnesium dichromate.
  20. 20
    21. The superconducting heat transfer device of Claim 18, wherein the second layer comprises cobaltous oxide, manganese sesquioxide, beryllium oxide, strontium chromate, strontium carbonate, cupric oxide, β-titanium, potassium dichromate, boron oxide, calcium dichromate, and a metal dichromate selected from the group consisting of magnesium dichromate and aluminum dichromate.
  21. 21
    22. The superconducting heat transfer device of Claim 18, wherein the second layer comprises cobaltous oxide, beryllium oxide, strontium chromate, strontium carbonate, cupric oxide, β-titanium, potassium dichromate, boron oxide, calcium WO 98/19859 CA 02268650 2002-06-19 PCT/US97/18876 -30dichromate, a metal dichromate selected from the group consisting of aluminum dichromate and magnesium dichromate, and one or more oxides selected from the group consisting of rhodium oxide and radium oxide.
  22. 22
    23. The superconducting heat transfer device of Claim 22, wherein the second layer further comprises manganese sesquioxide.
  23. 23
    24. The superconducting heat transfer device of Claim 19, wherein the third layer is a powder comprising:one or more denatured oxides selected from the group consisting of denatured rhodium oxide, denatured radium oxide, and combinations thereof;one or more Group IA dichromates selected from the group consisting of sodium dichromate, potassium dichromate, and combinations thereof;silver dichromate;monocrystalline silicon;beryllium oxide;strontium chromate;boron oxide;sodium peroxide;/3-titanium;and a metal dichromate.
  24. 24
    25. The superconducting heat transfer device of Claim 24, wherein the metal dichromate is selected from the group consisting of aluminum dichromate and magnesium dichromate;and the monocrystalline silicon is pretreated by magnetic penetration.
  25. 25
    26. The superconducting heat transfer device of Claim 24, wherein the third layer is applied on top of the second layer.
  26. 26
    27. The superconducting heat transfer device of Claim 26, wherein the third layer is evenly distributed across the second layer.
  27. 27
    28. The superconducting heat transfer device of Claim 18, wherein the substrate comprises at least one surface;and the first layer penetrates into the at least one surface of the substrate.
  28. 28
    29. The superconducting heat transfer device of Claim 28, wherein the substrate is a sealed conduit comprising an inner surface and an outer surface;and the first, second, and third layers are applied to the inner surface.
  29. 29
    30. The superconducting heat transfer device of Claim 29, wherein the conduit is heat polarized.
  30. 30
    31. The superconducting heat transfer device of Claim 18, wherein the substrate is a pair of plates each having a proximal surface and a distal surface with the proximal surfaces facing each other and the distal surfaces facing away from each other, and tire plates being spaced apart so as to form a cavity between the plates.
  31. 31
    32. The superconducting heat transfer device of Claim 31, wherein the first, WO 98/19859 CA 02268650 2002-06-19 PCT/US97/18876 -31second, and third layers are applied to the proximal surface of each plate.
  32. 32
    33. The superconducting heat transfer device of Claim 32, wherein the cavity volume is small relative to the surface area of the plates.
  33. 33
    34. A method for preparing a superconducting heat transfer medium comprising three layers, comprising the steps of:(a) preparing a first layer solution;(b) applying the first layer solution to a surface of a substrate so as to form a first layer;(c) preparing a second layer solution;(d) applying the second layer solution to the first layer so as to form a second layer on top of the first layer;(e) preparing a third layer powder;and (f) exposing the second layer to the third layer powder so as to form a third layer on top of the second layer, thus forming the three layer superconducting heat transfer medium.
  34. 34
    35. The method for producing the superconducting heat transfer medium of Claim 34, wherein the first layer solution comprises water, beryllium oxide, a metal dichromate, calcium dichromate, and boron oxide.
  35. 35
    36. The method for producing the superconducting heat transfer medium of Claim 35, wherein the first layer solution further comprises one or more sodium compounds selected from the group consisting of sodium peroxide and sodium oxide.
  36. 36
    37. The method for producing the superconducting heat transfer medium of Claim 36, wherein the metal dichromate is selected from the group consisting of aluminum dichromate and magnesium dichromate.
  37. 37
    38. The method for producing the superconducting heat transfer medium of Claim 37, wherein the second layer is prepared from an ionic solution comprising water, cobaltous oxide, manganese sesquioxide, beryllium oxide, strontium chromate, strontium carbonate, cupric oxide, titanium, potassium dichromate, boron oxide, calcium dichromate, and a metal dichromate.
  38. 38
    39. The method for producing the superconducting heat transfer medium of Claim 38, wherein the metal dichromate is selected from the group consisting of aluminum dichromate and magnesium dichromate;and the titanium is /3-titanium. WO 98/19859 CA 02268650 2002-06-19 PCT/US97/18876 -3240. The method for producing the superconducting heat transfer medium of Claim 34, wherein the second layer is prepared from a second layer solution comprising water, cobaltous oxide, beryllium oxide, strontium chromate, strontium carbonate, cupric oxide, titanium, potassium dichromate, boron oxide, calcium dichromate, a metal dichromate, and one or more oxides selected from the group consisting of rhodium oxide and radium oxide.
  39. 39
    41. The method for producing the superconducting heat transfer medium of Claim 40, wherein the metal dichromate is selected from the group consisting of aluminum dichromate and magnesium dichromate;and the titanium is /3-titanium.
  40. 40
    42. The method for producing the superconducting heat transfer medium of Claim 41, wherein the second layer solution further comprises manganese sesquioxide.
  41. 41
    43. The method for producing the superconducting heat transfer medium of Claim 34, wherein the third layer is a powder prepared from a blend comprising:one or more denatured oxides selected from the group consisting of denatured rhodium oxide, denatured radium oxide, and combinations thereof;one or more Group IA dichromates selected from the group consisting of sodium dichromate, potassium dichromate, and combinations thereof;silver dichromate;monocrystalline silicon;beryllium oxide;strontium chromate;boron oxide;sodium peroxide;titanium;and a metal dichromate.
  42. 42
    44. The method for producing the superconducting heat transfer medium of Claim 43, wherein the metal dichromate is selected from the group consisting of aluminum dichromate and magnesium dichromate;and the titanium is /3-titanium.
  43. 43
    45. The method for producing the superconducting heat transfer medium of Claim 34, wherein the first layer solution, the second layer solution and the third layer powder are prepared at a temperature of between about 0 °C and about 30 °C;and at a relative humidity of no greater than 40%.
  44. 44
    46. The method for producing the superconducting heat transfer medium of Claim 44, wherein the first layer solution is prepared at a temperature of between about 5 °C and about 8 °C.
  45. 45
    47. The method for producing the superconducting heat transfer medium of Claim 45, wherein the third layer powder is prepared at a relative humidity of between about 30% and 35%.
  46. 46
    48. The method for producing the superconducting heat transfer medium of WO 98/19859 CA 02268650 2002-06-19 PCT/US97/18876 -33Claim 34, wherein the step of preparing a first layer solution comprises the steps of:(a) placing 100 parts, by weight, of distilled water into an inert container;(b) dissolving and mixing between 2.0 and 5.0 parts, by weight, of sodium peroxide into the water;(c) dissolving and mixing between 0.0 and 0.5 parts, by weight, of sodium oxide into the solution of step (b);(d) dissolving and mixing between 0.0 and 0.5 parts, by weight, of beryllium oxide into the solution of step (c);(e) dissolving and mixing between 0.3 and 2.0 parts, by weight, of a metal dichromate selected from the group consisting of aluminum dichromate and magnesium dichromate into the solution of step (d);(f) dissolving and mixing between 0.0 and 3.5 parts, by weight, of calcium dichromate into the solution of step (e);and (g) dissolving and mixing between 1.0 and 3.0 parts, by weight, of boron oxide into the solution of step (f).
  47. 47
    49. The method for producing the superconducting heat transfer medium of Claim 48, wherein the step of preparing a second layer solution comprises the steps of:(a) placing 100 parts, by weight, of twice-distilled water into an inert container;(b) dissolving and mixing between 0.2 and 0.5 parts, by weight, of cobaltous oxide into the twice-distilled water;(c) dissolving and mixing between 0.0 and 0.5 parts, by weight, of manganese sesquioxide into the solution of step (b);(d) dissolving and mixing between 0.0 and 0.01 parts, by weight, of beryllium oxide into the solution of step (c);(e) dissolving and mixing between 0.0 and 0.5 parts, by weight, of strontium chromate into the solution of step (d);(f) dissolving and mixing between 0.0 and 0.5 parts, by weight, of strontium carbonate into the solution of step (e);(g) dissolving and mixing between 0.0 and 0.2 parts, by weight, of rhodium oxide into the solution of step (f);(h) dissolving and mixing between 0.0 and 0.8 parts, by weight, of cupric oxide into the solution of step (g);WO 98/19859 CA 02268650 2002-06-19 PCT/US97/18876 -34(i) dissolving and mixing between 0.0 and 0.6 parts, by weight, of jS-titanium into the solution of step (h);(j) dissolving and mixing between 1.0 and 1.2 parts, by weight, of potassium dichromate into the solution of step (i);(k) dissolving and mixing between 0.0 and 1.0 parts, by weight, of boron oxide into the solution of step (j);(l) dissolving and mixing between 0.0 and 1,0 parts, by weight, of calcium dichromate into the solution of step (k);and (m) dissolving and mixing between 0.0 and 2.0 parts, by weight, of aluminum dichromate or magnesium dichromate, into the solution of step (1).
  48. 48
    50. The method for producing the superconducting heat transfer medium of Claim 49, wherein the step of preparing the third layer powder comprises the steps of:(a) placing between 0.0 and 1.75 parts, by weight, of denatured rhodium oxide into an inert container;(b) blending between 0.3 and 2.6 parts, by weight, of sodium dichromate with the rhodium oxide;(c) blending between 0.0 and 0.8 parts, by weight, of potassium dichromate with the mixture of step (b);(d) blending between 0.0 and 3.1 parts, by weight, of denatured radium oxide with the mixture of step (c);(e) blending between 0.1 and 0.4 parts, by weight, of silver dichromate with the mixture of step (d);(f) blending between 0.2 and 0.9 parts, by weight, of the monocrystalline silicon powder treated by magnetic penetration with the mixture of step (e);(g) blending between 0.0 and 0.01 parts, by weight, of beryllium oxide with the mixture of step (f);(h) blending between 0.0 and 0.1 pans, by weight, of strontium chromate with the mixture of step (g);(i) blending between 0,0 and 0.1 parts, by weight, of boron oxide with the mixture of step (h);(j) blending between 0.0 and 0.1 parts, by weight, of sodium peroxide with the mixture of step (i);WO 98/19859 CA 02268650 2002-06-19 PCT/US97/18876 -35(k) blending between 0.0 and 1.25 parts, by weight, of β-titanium with the mixture of step (j);and (l) blending between 0.0 and 0.2 parts, by weight, of aluminum dichromate or magnesium dichromate, into the mixture of step (k).
  49. 49
    51. The method for producing the superconducting heat transfer medium of Claim 50, wherein:said step of applying the first layer solution comprises the steps of: (1) submerging at least a portion of the substrate within the first layer solution such that the first layer solution contacts at least a selected portion of the substrate;and (2) drying the substrate naturally at ambient conditions to form first layer on the selected portion of the substrate;said step of applying the second layer solution comprises the steps of: (1) submerging at least a portion of the substrate with the first layer thereon within the second layer solution such that the second layer solution contacts at least a selected portion of the first layer;and (2) drying the substrate naturally at ambient conditions to form a film of second layer on the selected portion of the first layer;and said step of applying the third layer solution comprises the step of exposing at least a selected portion of the second layer to the third layer powder.
  50. 50
    52. The method for producing the superconducting heat transfer medium of Claim 51, wherein said step of applying the first layer solution is carried out at a temperature of between about 0 °C and about 30 °C for at least 8 hours,
  51. 51
    53. The method for producing the superconducting heat transfer medium of Claim 51, wherein said step of applying the third layer is carried out at a temperature of between about 55 °C and about 65 °C for at least 4 hours.
  52. 52
    54. A method for producing a superconducting heat transfer device comprising the superconducting heat transfer medium of Claim 51, wherein:said step of applying said first layer comprises the steps of: (1) submerging a substrate having a cavity and first and second ends within the first layer solution such that the first layer solution fills the cavity;(2) drying the substrate naturally at ambient conditions to form the first layer within the cavity;said step of applying said second layer comprises the steps of (1) submerging the substrate within the second layer solution such that the second layer solution fills the cavity;(2) drying the substrate naturally at ambient conditions to form a film of the second WO 98/19859 CA 02268650 2002-06-19 PCT/US97/18876 -36layer within the cavity;(3) attaching an end cap on the second end of the substrate;(4) attaching an injection cap having a bore therethrough on the first end of the substrate;and (5) heating the first end of the substrate to a temperature not to exceed 120 °C;and said step of applying said third layer comprises the steps of: (1) injecting the third layer powder through the bore in an amount of at least 1 cubic meter per 400,000 cubic meters of the cavity volume;(2) inserting a plug into the bore;(3) heating the first end of the substrate to a temperature between 80 °C and 125 °C;(4) removing the plug from the bore;and (5) reinserting the plug into the bore.
  53. 53
    55. The method for producing a superconducting heat transfer device of Claim 54, wherein the substrate is placed within the first layer solution in a non-horizontal arrangement at a temperature of between about 0 °C and about 30 °C for at least 8 hours;and the first layer solution penetrates the surface of the carrier to a depth of between 0.008 mm and 0.012 mm.
  54. 54
    56. The method for producing a superconducting heat transfer device of Claim 54, wherein the first end of the substrate is oriented in a downward direction within the second layer solution, at a temperature of between about 55 °C and about 65 °C for at least 4 hours;forming a second layer having a thickness of between about 0.008 mm and about 0.012 mm.
  55. 55
    57. The method for producing a superconducting heat transfer device of Claim 54, wherein the temperature of the heating step when applying the second layer is approximately 40 °C;and wherein the plug is removed from the bore for no more that approximately 2 seconds.
Independent claims55