Nova Patents
BRPI0922158A2

Nanoemulsions

Abstract

Nanoemulsions have been discovered to be useful to the oil field. More particularly water-in-oil (W/O), oil-in-water (O/W) and other classes of nanoemulsions have found beneficial application in drilling, completion, well remediation and other oil and gas industry related operations. Additionally, nanoemulsions may reduce friction pressure losses, as well as reduce subsidence of solid weight material during oil and gas operations. New preparation methods for nanoemulsions have also been discovered.

Term

3.2 yearsleft in the term

Expires 1 December 2029.

  1. Priority
  2. Filed
  3. Granted
  4. Today
  5. Expires

1 claim: 1 independent, 0 dependent

  1. 1
    Translation of claims of equivalent WO 2010065516 A2 CLAi What is claimed is:1. A nanoemuision composition comprising: (1) a continuous phase, (2) a discontinuous phase with a mean droplet size of less than 1000 nm, (3) a surfactant, and (4) a solid weighting agent;wherein, one of the phases (1) and (2) is a non-polar based phase and the other of these is a polar based phase. 2. The nanoemuision composition of daim 1 , wherein the mean droplet size of the discontinuous phase is iess than 400 nm, the non-polar based phase is an oil phase and the poiar based phase is an aqueous phase. 3. The nanoemuision composition of claim 2, wherein the solid weighting agent is selected from the group consisting of barium sulfate, calcium carbonate, hematite, iimenite, siderite, manganese tetraoxide and combinations thereof. 4. The nanoemuision composition of claim 2, wherein the aqueous phase comprises water and a dissolved salt, the dissolved salt being different from the material chosen for the surfactant (3) and for the solid weighting agent (4). 5. The nanoemuision composition of claim 4, wherein the dissolved salt in the aqueous phase is selected from the group consisting of: a chloride of sodium, potassium, calcium, silver, cobalt, nickel, copper, zinc or iron;a bromide of sodium, potassium, calcium, silver, cobalt, nickel, copper zinc or iron;a sulfate of sodium, potassium, calcium, silver, cobalt, nickel, copper, zinc or iron;a phosphate of sodium, potassium, calcium, silver, cobalt, nickel, copper, zinc or iron;a formate of sodium, potassium, cesium or other cation;an ammonium salt;and combinations thereof, 6, The nanoemulsion composition of claim 2, further comprising a co- surfactant, where the co-surfactant is different from the material chosen for the surfactant (3) and for the solid weighting agent (4) and is selected from the group consisting of a mono-alcohol, a poly-alcohol, an organic acid, a salt of an organic acid, an amine, a polyethylene glycol, an ethoxylated solvent and combinations thereof. 7. The nanoemulsion composition of claim 1 , wherein the surfactant (3) is selected from the group consisting of an anionic surfactant selected from the group consisting of alkali metal alkyi sulfates, alkyl ether sulfonates, alkyl sulfonates, alkylaryl sulfonates, linear and branched alkyl ether sulfates and sulfonates, alcohol polypropoxyiated sulfates, alcohol polyethoxylated sulfates, alcohol polypropoxyiated poiyethoxylated sulfates, alky! disulfonates, alkylaryl disulfonates, aikyi disulfates, aikyl sulfosucci nates, alky! ether sulfates, linear and branched ether sulfates, alkali metal carboxylates, fatty acid carboxylates, and phosphate esters;a nonionic surfactant selected from the group consisting of amides, diamides, polygSycoi esters, alkyl polyglycosides, sorbitan esters, methyl glucoside esters and alcohol ethoxylates;a cationic surfactant selected from the group consisting of arginine methyl esters, alkanolamines and alkylenediamines;a surfactant containing a non-ionic spacer-arm centra! extension and an ionic or nonionic poiar group, wherein the non-ionic spacer- arm centra! extension results from a process selected from the group consisting of polypropoxyiation, polyethoxylation and both;and dimeric surfactants, gemini surfactants, cieavabie surfactants and fluorinated surfactants;and combinations thereof. 8. A method comprising: introducing a nanoemulsion into a weϋbore where the nanoemuision comprises: (1) a continuous phase, (2) a discontinuous phase with a mean droplet size of less than 1000 nm, and (3) a surfactant, wherein, one of the phases (1) and (2) is a non-polar based phase and the other of these is a polar based phase;and a further procedure selected from the group consisting of: drilling a wellbore using a fluid comprising the nanoemuSsion;completing a well using a fluid comprising the nanoemulsion;remediating a subterranean formation, other than by acidizing, using a fluid comprising the nanoemuSsion;stimulating a subterranean formation using a fluid comprising the nanoemulsion;fracturing a subterranean formation using a fluid comprising the nanoemuision;and combinations thereof. 9. The method of claim 8 where the nanoemuision further comprises (4) a solid weighting agent. 10. The method of ciaim 9, where in the nanoemulsion, the solid weighting agent is selected from the group consisting of barium sulfate, calcium carbonate, hematite, iimenite, siderite, manganese tetraoxide and combinations thereof. 11. The method of claim 8, where in the nanoemulsion, the mean droplet size of the discontinuous phase is less than 400 nm, the non-poiar based phase is an oil phase and the polar based phase is an aqueous phase. 12. The method of claim 11 , where in the nanoemulsion, the aqueous phase comprises water and a dissolved salt, the dissolved salt being different from the material chosen for the surfactant (3) and for the solid weighting 13, The method of claim 12, wherein the dissolved salt in the aqueous phase is selected from the group consisting of: a chloride of sodium, potassium, calcium, silver, cobalt, nickel, copper, zinc or iron;a bromide of sodium, potassium, calcium, sliver, cobalt, nickel, copper, zinc or iron;a sulfate of sodium, potassium, calcium, silver, cobalt, nickel, copper, zinc or iron;a phosphate of sodium, potassium, calcium, silver, cobalt, nickel, copper, zinc or iron;a formate of sodium, potassium, cesium or other cation;an ammonium salt;and combinations thereof. 14. The method of claim 8, where the nanoemulsion further comprises a co-surfactant, where the co-surfactant is different from the material chosen for the surfactant (3) and for the solid weighting agent (4) and is selected from the group consisting of a mono-alcohol, a poly-alcohol, an organic acid, a salt of an organic acid, an amine, a polyethylene glycol, an ethoxylated solvent and combinations thereof. 15. The method of claim 8, where in the nanoemuSsion the surfactant (3) is selected from the group consisting of an anionic surfactant selected from the group consisting of alkali metal alkyl sulfates, aSky! ether sulfonates, alkyl sulfonates, alkylaryl sulfonates, linear and branched alkyl ether sulfates and sulfonates, alcohol polypropoxylated sulfates, alcohol poiyethoxylated sulfates, aicohol poiypropoxyiated polyethoxylated sulfates, alkyi disulfonates, alkyiaryl disu!fonates, aikyl disulfates, alkyl sulfosuccinates, alkyi ether sulfates, linear and branched ether sulfates, alkali metal carboxyiates, fatty acid carboxylates and phosphate esters;a nonionic surfactant selected from the group consisting of amides, diamides, polyglycol esters, aikyl polyglycosides, sorbitan esters, methyi glycoside esters and alcohol ethoxyiates;a cationic surfactant selected from the group consisting of arginine methyl esters, aikanolamines and alkylenediamines;a surfactant containing a non-ionic spacer-arm central extension and an ionic or nonionic polar group, wherein the non-ionic spacer- arm centra! extension results from a process selected from the group consisting of poiypropoxylation, poiyethoxyiation and both;dimeric surfactants, gemini surfactants, cieavable surfactants, fiuorinated surfactants;and combinations thereof. 16. The method of cSaim 9 where the fluid has an improved property selected from the group consisting of reduced friction pressure loss, reduced weighting agent subsidence and both, as compared with an otherwise identical fluid absent the nanoemulsion. 17. A method comprising driϋing a weilbore using a driiϋng fluid comprising a nanoemuision where the nanoemulsion comprises: (1) a continuous phase, (2) a discontinuous phase with a mean dropiet size of less than 400 nm, and (3) a surfactant, (4) a solid weighting agent;wherein, one of the phases (1) and (2) is a non-polar based phase and the other of these is a polar based phase. 18. The method of ciaim 17, where in the nanoemuision, the solid weighting agent is selected from the group consisting of barium sulfate, caicium carbonate, hematite, ilmenite, siderite, manganese tetraoxide and combinations thereof. 19. The method of claim 17, where in the nanoemuision, the polar based phase comprises water and a dissolved salt, the dissolved salt being different from the material chosen for the surfactant (3) and for the solid weighting agent (4). 20. The method of claim 17, where the nanoemuision further comprises a co-surfactant, where the co-surfactant is different from the material chosen for the surfactant (3) and for the solid weighting agent (4) and is selected from the group consisting of a mono-alcohol, a poly-alcohol, an organic acid, a salt of an organic acid, an amine, a polyethylene glycol, an ethoxyiated solvent and combinations thereof. 21. A method of making a nanoemuision composition comprising: (1) mixing a group of components comprising an oil and a surfactant, (2) adding an aqueous salt solution to the result of (1) with mixing, (3) mixing the result of (2), (4) adding more of the aqueous salt solution to the result of (3) while mixing, and (5) mixing the result of (4). 22. The method of claim 21 , wherein the group of components of (1 ) further comprises a co-surfactant. 23. The method of ciaim 22, wherein the aqueous salt solution comprises a salt that is selected from the group consisting of: a chloride of sodium, potassium, calcium, silver, cobalt, nickel, copper, zinc or iron;a bromide of sodium, potassium, calcium, silver, cobalt, nickel, copper, zinc or iron;a sulfate of sodium, potassium, calcium, silver, cobalt, nickel, copper, zinc or iron;a phosphate of sodium, potassium, calcium, sϋver, cobalt, nickel, copper, zinc or iron;a formate of sodium, potassium, cesium or other cation;ammonium chloride, bromide, sulfate, phosphate, formate;an ammonium salt;and combinations thereof;with the proviso that the average weight percentage of the salt in the aqueous salt solution is at ieast one-tenth of the weight percentage of this salt in water at 25°C at maximum solubility. 24. The method of claim 21 , further comprising adding a soiid weighting agent to the result of (5). 25. The method of claim 21 , wherein the adding with mixing of (2) occurs until the viscosity of the composition of (2) reaches a viscosity of at ieast about 275 cP when measured at a shear rate of 500/s at 25°C;and the mixing of (3) occurs until the viscosity of the composition of (3) drops below about 20 cP when measured at a shear rate of 5QQYs at 25°C. 26. The nanoemulsion composition produced by the method of claim 21.