AU2002216632B2

Fire retardant compositions with reduced aluminum corrosivity

Abstract

Corrosion-inhibited fire retardant compositions and methods of making and using the same are provided. The corrosion-inhibited fire retardant compositions are comprised of at least one fire retardant component, at least one biopolymer having a particle size diameter of less than about 100 microns, and a corrosion inhibiting system. The corrosion inhibiting system is comprised of at least one corrosion inhibiting compound selected from a group of compounds including azoles, insoluble ferric pyrophosphate, soluble ferric pyrophosphate, ferrous oxalate, ferric citrate, ferrous sulfate, ferric ammonium citrate, soluble ferric orthophosphate, insoluble ferric orthophosphate, ferric ammonium oxalate, ferric ammonium sulfate, ferric bromide, ferric sodium oxalate, ferric stearate, ferric sulfate, ferrous acetate, ferrous ammonium sulfate, ferrous bromide, ferrous gluconate, ferrous iodide, ferric acetate, ferric fluoroborate, ferric hydroxide, ferric oleate, ferrous fumarate, ferrous oxide, ferric lactate, ferric resinate and any combination thereof. In a specific embodiment, the corrosion-inhibited fire retardant composition includes a xanthan biopolymer.

Term

Term ended

Expired 16 October 2021, 4.9 years ago.

  1. Priority and filed
  2. Granted
  3. Expired
  4. Today

79 claims: 46 independent, 33 dependent

  1. 1
    The claims defining the invention are as follows:1. A corrosion-inhibited fire retardant composition comprising: at least one fire retardant comprised of at least one ammonium polyphosphate;at least one biopolymer having a particle size diameter less than about 100 microns;and a corrosion inhibiting system comprised of at least one corrosion inhibiting compound selected from the group consisting of at least one azole, insoluble ferric pyrophosphate, soluble ferric pyrophosphate, ferrous oxalate, ferric citrate, ferrous sulfate, ferric ammonium citrate, soluble ferric orthophosphate, insoluble ferric orthophosphate, ferric ammonium oxalate, ferric ammonium sulfate, ferric bromide, ferric sodium oxalate, ferric stearate, ferric sulfate, ferrous acetate, ferrous ammonium sulfate, ferrous bromide, ferrous gluconate, ferrous iodide, ferric acetate, ferric fluoroborate, ferric hydroxide, ferric oleate, ferrous fumarate, ferrous oxide, ferric lactate, ferric resinate, and any combination thereof;wherein said corrosion inhibiting system is present in a minor amount effective to substantially reduce corrosiveness of said fire retardant composition.
  2. 6
    The composition of any one of claims 1 to 5 wherein said azole is selected from the group consisting of tolytriazole, benzotriazole, mercaptobenzothiazole, dimercaptothiadiazole, 1,2 benzisothiazoline-3-1, 2-benzimidazolone, 4,5,6,7tetrahydrobenzotriazole, tolylimidazole, 2-(5-ethyl-2-pyridyl) benzimidazole, phthalimide, any alkali metal salts thereof and combinations thereof.
  3. 7
    The composition of any one of claims 1 to 5 wherein said corrosion inhibiting compound is at least one azole and said azole is present in said corrosion-inhibited fire retardant composition, in concentrate, in a minor amount effective to obtain a maximum corrosivity of yellow brass to a maximum of 5.0 mils per year, as determined by the “Uniform Corrosion” test set forth in Section 4.5.6.1 of “Specification 5100-304b (January 2000) Superseding Specification 5100-00304a (February 1986),” entitled “Specification for Long Term Retardant, Wildland Fire, Aircraft or Ground Application,” issued by the United States Department of Agriculture, Forest Service.
  4. 8
    The composition of any one of claims 1 to 5 wherein said corrosion inhibiting system is present in a minor amount effective in said corrosion-inhibited fire retardant composition, in concentrate, to obtain at least one of a maximum corrosivity to aluminum of 5.0 mils per year, yellow brass of 5.0 mils per year, and steel of 5.0 mils per year, as determined by the “Uniform Corrosion” test set forth in Section 4.5.6.1 of “Specification 5100-304b (January 2000) Superseding Specification 5100-00304a (February 1986),” entitled “Specification for Long Term Retardant, Wildland Fire, Aircraft or Ground Application,” issued by the United States Department of Agriculture, Forest Service.
  5. 9
    The composition of any one of claims 1 to 6 wherein said corrosion inhibiting system comprises in the range of about .01% to about 10% of said corrosion-inhibited fire retardant composition. 2002216632 12 Dec 2005
  6. 10
    The composition of any one of claims 1 to 6 wherein said corrosion inhibiting system comprises in the range of about .30% to about 6.0% of said corrosion-inhibited fire retardant composition.
  7. 11
    The composition of any one of claims 1 to 6 wherein said corrosion inhibiting system comprises in the range of about 0.6% to about 5.0% of said corrosion-inhibited fire retardant composition.
  8. 12
    The composition of any one of claims 1 to 11 comprising in the range of about .01% to about 5.0% said biopolymer.
  9. 13
    The composition of any one of claims 1 to 11 comprising in the range of about 1.0% said biopolymer.
  10. 14
    The composition of any one of claims 1 to 13 wherein said biopolymer is at least one biopolymer selected from the group of biopolymers consisting of rhamsan, xanthan and welan biopolymers.
  11. 17
    The composition of any one of claims 1 to 16 further comprising at least one guar biopolymer.
  12. 18
    The composition of any one of claims 1 to 17 comprising in the range of about 2% to about 3% ferric pyrophosphate.
  13. 21
    The composition of any one of claims 1 to 20 further comprising water.
  14. 22
    A corrosion-inhibited fire retardant composition comprising:at least one fire retardant comprised of at least one ammonium polyphosphate;attapulgus clay;at least one xanthan biopolymer having a particle size less than about 100 microns;at least one additive selected from the group consisting of suspending agents, coloring agents, surfactants, stabilizers, corrosion inhibitors, opacifying pigments and any combination thereof;and a corrosion inhibiting system comprised of at least one corrosion inhibiting compound selected from the group consisting of at least one azole, insoluble ferric pyrophosphate, soluble ferric pyrophosphate, ferrous oxalate, ferric citrate, ferrous sulfate, ferric ammonium citrate, soluble ferric orthophosphate, insoluble ferric orthophosphate, ferric ammonium oxalate, ferric ammonium sulfate, ferric bromide, ferric sodium oxalate, ferric stearate, ferric sulfate, ferrous acetate, ferrous ammonium sulfate, ferrous bromide, ferrous gluconate, ferrous iodide, ferric acetate, ferric fluoroborate, ferric oleate, ferrous fumarate, ferrous oxide, ferric lactate, ferric resinate, and any combination thereof;wherein said corrosion inhibiting system is present in a minor amount effective to reduce corrosiveness of said ammonium polyphosphate to a maximum corrosivity to aluminum of 5.0 mils per year, as determined by the “Uniform Corrosion” test set forth in Section 4.5.6.1 of “Specification 5100-304b (January 2000) Superseding Specification 5100-00304a (February 1986),” entitled “Specification for Long Term Retardant, Wildland Fire, Aircraft or Ground 2002216632 12 Dec 2005 Application,” issued by the United States Department of Agriculture, Forest Service;and wherein said biopolymer comprises in the range of about 0.01% to about 5.0% of said fire retardant composition.
  15. 23
    A method of preparing a corrosion-inhibited fire retardant composition, adapted for aerial application to wildland fires, the method comprising the steps of:(a) forming an intermediate concentrate composition comprising: (i) a fire retardant composition comprised of at least one ammonium polyphosphate;(ii) a corrosion inhibiting system comprised of at least one corrosion inhibiting compound selected from the group of corrosion inhibiting compounds consisting of at least one azole, insoluble ferric pyrophosphate, soluble ferric pyrophosphate, ferrous oxalate, ferric citrate, ferrous sulfate, ferric ammonium citrate, soluble ferric orthophosphate, insoluble ferric orthophosphate, ferric ammonium oxalate, ferric ammonium sulfate, ferric bromide, ferric sodium oxalate, ferric stearate, ferric sulfate, ferrous acetate, ferrous ammonium sulfate, ferrous bromide, ferrous gluconate, ferrous iodide, ferric fluoroborate, ferric hydroxide, ferric oleate, ferrous fumarate, ferrous oxide, ferric lactate, ferric resinate, and any combination thereof;and (iii) at least one biopolymer having a particle size less .than about 100 microns;wherein said corrosion inhibiting system is present in a minor amount effective to substantially reduce corrosiveness of said fire retardant composition;and (b) diluting said intermediate concentrate with water to form said corrosion-inhibited fire retardant composition.
  16. 28
    The method of any one of claims 23 to 27 wherein said azole is selected from the group consisting of tolytriazole, benzotriazole, mercaptobenzothiazole, dimercaptomthiadiazole, 1,2 benzisothiazoline-3-1, 2-benzimidazolone, 4,5,6,7tetrahydrobenzotriazole, tolylimidazole, 2-(5-ethyl-2-pyridyl) benzimidazole, phthalimide, any alkali metal salts thereof and combinations thereof.
  17. 29
    The method of any one of claims 23 to 28 wherein said corrosion inhibiting system comprises at least one azole and said azole is present in said corrosioninhibited fire retardant composition, in concentrate, in a minor amount effective to obtain a maximum corrosivity to yellow brass of 5.0 mils per year, as determined by the “Uniform Corrosion” test set forth in Section 4.5.6.1 of “Specification 5100-304b (January 2000) Superseding Specification 5100-00304a (February 1986),” entitled “Specification for Long Term Retardant, Wildland Fire, Aircraft or Ground Application,” issued by the United States Department of Agriculture, Forest Service.
  18. 30
    The method of any one of claims 23 to 28 wherein said corrosion inhibiting system is present in a minor amount effective to reduce the corrosiveness of said fire retardant composition, in concentrate, to at least one of a maximum corrosivity to aluminum of 5.0 mils per year, brass of 5.0 mils per year and steel of 5.0 mils per 2002216632 12 Dec 2005 year, as determined by the “Uniform Corrosion” test set forth in Section 4.5.6.1 of “Specification 5100-304b (January 2000) Superseding Specification 5100-00304a (February 1986),” entitled “Specification for Long Term Retardant, Wildland Fire, Aircraft or Ground Application,” issued by the United States Department of Agriculture, Forest Service.
  19. 31
    The method of any one of claims 23 to 28 wherein said intermediate concentrate composition is diluted such that a maximum corrosivity of aluminum is 2.0 mils per year and the maximum corrosivity of brass and steel is 2.0 mils per year when tested in the totally immersed condition and 5.0 mils per year when tested in the partially immersed condition, as specified and determined by the “Uniform Corrosion” test set forth in Section 4.5.6.1 of “Specification 5100-304b (January 2000) Superseding Specification 5100-00304a (February 1986),” entitled “Specification for Long Term Retardant, Wildland Fire, Aircraft or Ground Application,” issued by the United States Department of Agriculture, Forest Service.
  20. 32
    The method of any one of claims 23 to 28 wherein said fire retardant composition comprises in the range of about .01% to about 5.0% said biopolymer.
  21. 33
    The method of any one of claims 23 to 28 wherein said fire retardant composition comprises in the range of about 1.0% said biopolymer.
  22. 34
    The method of any one of claims 23 to 33 wherein said biopolymer is at least one biopolymer selected from the group consisting of a xanthan rhamsan and welan biopolymers.
  23. 37
    The method of any one of claims 23 to 36 wherein said fire retardant composition further comprises at least one guar biopolymer. 2002216632 12 Dec 2005
  24. 38
    The method of any one of claims 23 to 37 wherein said intermediate concentrate comprises in the range of about 2% to about 3% ferric pyrophosphate.
  25. 41
    A method of preparing a corrosion-inhibited fire retardant composition, adapted for aerial application to wildland fires, the method comprising the steps of:(a) forming an intermediate concentrate composition comprising: (i) at least one fire retardant comprised of at least one ammonium polyphosphate;(ii) attapulgus clay;(iii) a corrosion inhibiting system comprised of at least one corrosion inhibiting compound selected from the group consisting of at least one azole, insoluble ferric pyrophosphate, soluble ferric pyrophosphate, insoluble ferrous oxalate, soluble ferric citrate, soluble ferrous sulfate, insoluble ferric ammonium citrate, insoluble ferric orthophosphate, soluble ferric orthophosphate, ferric ammonium oxalate, ferric ammonium sulfate, ferric bromide, ferric sodium oxalate, ferric stearate, ferric sulfate, ferrous acetate, ferrous ammonium sulfate, ferrous bromide, ferrous gluconate, ferrous iodide, ferric fluoroborate, ferric hydroxide, ferric oleate, ferrous fumarate, ferrous oxide, ferric lactate, ferric resinate, and any combination thereof;and 2002216632 12 Dec 2005 (iv) at least one xanthan biopolymer having a particle size of less than about 100 microns;wherein said corrosion inhibiting system is present in a minor amount effective to reduce the corrosiveness of said fire retardant composition, in concentrate, to aluminum of 5.0 mils per year, as determined by the “Uniform Corrosion” test set forth in Section 4.5.6.1 of “Specification 5100-304b (January 2000) Superseding Specification 5100-00304a (February 1986),” entitled “Specification for Long Term Retardant, Wildland Fire, Aircraft or Ground Application,” issued by the United States Department of Agriculture, Forest Service;and wherein said fire retardant composition comprises in the range of about .01% to about 5.0% said xanthan biopolymer prior to dilution;and (b) diluting said intermediate concentrate with water to form said corrosion-inhibited fire retardant composition such that a maximum corrosivity of aluminum is 2.0 mils per year, as determined by the “Uniform Corrosion” test set forth in Section 4.5.6.1 of “Specification 5100-304b (January 2000) Superseding Specification 5100-00304a (February 1986),” entitled “Specification for Long Term Retardant, Wildland Fire, Aircraft or Ground Application,” issued by the United States Department of Agriculture, Forest Service.
  26. 42
    A method of suppressing wildland fires comprising aerially applying to wildland vegetation a fire suppressing composition, wherein the fire suppressing composition comprises:water;and a corrosion-inhibited fire retardant composition comprising: at least one fire retardant composition comprised of at least one ammonium polyphosphate;at least one biopolymer having a particle size of less than about 100 microns;and a corrosion inhibiting system comprising at least one corrosion inhibiting compound selected from the group consisting of at least one azole, insoluble ferric pyrophosphate, soluble ferric pyrophosphate, 2002216632 12 Dec 2005 ferrous oxalate, ferric citrate, ferrous sulfate, ferric ammonium citrate, soluble ferric orthophosphate, insoluble ferric orthophosphate, ferric ammonium oxalate, ferric ammonium sulfate, ferric bromide, ferric sodium oxalate, ferric stearate, ferric sulfate, ferrous acetate, ferrous ammonium sulfate, ferrous bromide, ferrous gluconate, ferrous iodide, ferric acetate, ferric fluoroborate, ferric hydroxide, ferric oleate, ferrous fumarate, ferrous oxide, ferric lactate, ferric resinate, and any combination thereof;wherein said corrosion inhibiting system is present in a minor amount effective to substantially reduce the corrosiveness of said fire retardant composition.
  27. 47
    The method of any one of claims 42 to 46 wherein said azole is selected from the group consisting of tolytriazole, benzotriazole, mercaptobenzothiazole, dimercaptomthiadiazole, 1,2 benzisothiazoline-3-1, 2-benzimidazolone, 4,5,6,7tetrahydrobenzotriazole, tolylimidazole, 2-(5-ethyl-2-pyridyl) benzimidazole, phthalimide, any alkali metal salts thereof and combinations thereof. 2002216632 12 Dec 2005
  28. 48
    The method of any one of claims 42 to 47 wherein said corrosion inhibitor is at least one azole and said azole is present in said corrosion-inhibited fire retardant composition, in concentrate, in a minor amount effective to obtain a corrosivity to yellow brass of a maximum of 5.0 mils per year, as determined by the “Uniform Corrosion” test set forth in Section 4.5.6.1 of “Specification 5100-304b (January 2000) Superseding Specification 5100-00304a (February 1986),” entitled “Specification for Long Term Retardant, Wildland Fire, Aircraft or Ground Application,” issued by the United States Department of Agriculture, Forest Service.
  29. 49
    The method of any one of claims 42 to 47 wherein said corrosion inhibiting system is present in a minor amount effective to reduce the corrosiveness of said fire retardant composition, in concentrate, to at least one of a maximum corrosivity to aluminum of 5.0 mils per year, brass of 5.0 mils per year, and steel of 5.0 mils per year, as determined by the “Uniform Corrosion” test set forth in Section 4.5.6.1 of “Specification 5100-304b (January 2000) Superseding Specification 5100-00304a (February 1986),” entitled “Specification for Long Term Retardant, Wildland Fire, Aircraft or Ground Application,” issued by the United States Department of Agriculture, Forest Service.
  30. 50
    The method of any one of claims 42 to 47 wherein said corrosion inhibiting system comprises in the range of about .01% to about 10.0% of said corrosioninhibited fire retardant composition.
  31. 51
    The method of any one of claims 42 to 47 wherein said corrosion inhibiting system comprises in the range of about .30% to about 6.0% of said corrosion-inhibited fire retardant composition.
  32. 52
    The method of any one of claims 42 to 47 wherein said corrosion inhibiting system comprises in the range of about .60% to about 5.0% of said corrosion-inhibited fire retardant composition. 2002216632 12 Dec 2005
  33. 53
    The method of any one of claims 42 to 52 wherein said corrosion-inhibited fire retardant composition comprises in the range of about .01% to about 5.0% said biopolymer.
  34. 54
    The method of any one of claims 42 to 52 wherein said corrosion-inhibited fire retardant composition comprises in the range of about 1.0% said biopolymer.
  35. 55
    The method of any one of claims 42 to 54 wherein said biopolymer is selected from the group consisting of xanthan, rhamsan and welan biopolymers.
  36. 58
    The method of any one of claims 42 to 57 wherein said corrosion-inhibited fire retardant composition further comprises at least one guar biopolymer.
  37. 59
    The method of any one of claims 42 to 58 wherein said fire suppressing composition comprises in the range of about 2% to about 3% ferric pyrophosphate.
  38. 62
    A method of suppressing wildland fires comprising aerially applying to wildland vegetation a fire suppressing composition, wherein the fire suppressing composition comprises:water;and 2002216632 12 Dec 2005 a corrosion-inhibited polyphosphate composition comprising: at least one ammonium polyphosphate;attapulgus clay;in the range of about .01% to about 5.0% at least one xanthan gum having a particle size less than 100 microns;at least one additive selected from the group of consisting of coloring agents, surfactants, stabilizers, corrosion inhibitors, and any combination thereof;and a corrosion inhibiting system comprised of at least one corrosion inhibiting compound selected from the group consisting of insoluble ferric pyrophosphate, soluble ferric pyrophosphate, ferrous oxalate, ferric citrate, ferrous sulfate, ferric ammonium citrate, soluble ferric orthophosphate, insoluble ferric orthophosphate, ferric ammonium oxalate, ferric ammonium sulfate, ferric bromide, ferric sodium oxalate, ferric stearate, ferric sulfate, ferrous acetate, ferrous ammonium sulfate, ferrous bromide, ferrous gluconate, ferrous iodide, ferric acetate, ferric fluoroborate, ferric hydroxide, ferric oleate, ferrous fumarate, ferrous oxide, ferric lactate, ferric resinate and any combination thereof;wherein said corrosion inhibiting system is present in a minor amount effective to reduce corrosiveness to said ammonium polyphosphate, in concentrate, to a maximum corrosivity to aluminum of 5.0 mils per year, as determined by the “Uniform Corrosion” test set forth in Section 4.5.6.1 of “Specification 5100-304b (January 2000) Superseding Specification 510000304a (February 1986),” entitled “Specification for Long Term Retardant, Wildland Fire, Aircraft or Ground Application,” issued by the United States Department of Agriculture, Forest Service.
  39. 63
    A method of reducing the corrosivity of a fire retardant to a corrodible material, wherein the fire retardant comprises at least one ammonium polyphosphate and the corrodible material is selected from the group consisting of steel, brass, aluminum, and any alloy thereof, the method comprising including in the fire retardant an effective amount of a corrosion inhibiting system comprised of at least 2002216632 12 Dec 2005 one corrosion inhibiting compound selected from the group consisting of at least one azole, insoluble ferric pyrophosphate, soluble ferric pyrophosphate, ferrous oxalate, ferric citrate, ferrous sulfate, ferric ammonium citrate, soluble ferric orthophosphate, insoluble ferric orthophosphate, ferric ammonium oxalate, ferric ammonium sulfate, ferric bromide, ferric sodium oxalate, ferric stearate, ferric sulfate, ferrous acetate, ferrous ammonium sulfate, ferrous bromide, ferrous gluconate, ferrous iodide, ferric acetate, ferric fluoroborate, ferric hydroxide, ferric oleate, ferrous fumarate, ferrous oxide, ferric lactate, ferric resinate and any combination thereof.
  40. 67
    The method of any one of claims 63 to 66 wherein said at least one azole is selected from the group consisting of tolytriazole, benzotriazole, mercaptobenzothiazole, dimercaptomthiadiazole, 1,2 benzisothiazoline-3-1, 2benzimidazolone, 4,5,6,7-tetrahydrobenzotriazole, tolylimidazole, 2-(5-ethyl-2pyridyl) benzimidazole, phthalimide, any alkali metal salts thereof and combinations thereof.
  41. 68
    The method of any one of claims 63 to 67 wherein said fire retardant further comprises at least one biopolymer having a particle size less than about 100 microns. 2002216632 12 Dec 2005
  42. 71
    The method of any one of claims 68 to 70 wherein said biopolymer is selected from the group consisting of xanthan, rhamsan and welan biopolymers.
  43. 74
    The method of any one of claims 68 to 73 wherein the fire retardant does not comprise guar gum.
  44. 75
    The method of any one of claims 63 to 74 wherein said fire retardant comprises in the range of about 2% to about 3% ferric pyrophosphate.
  45. 78
    The method of any one of claims 63 to 77 wherein said fire retardant further comprises water. 2002216632 12 Dec 2005
  46. 79
    A method of reducing the corrosivity of a fire retardant to a corrodible material, wherein the fire retardant comprises at least one ammonium polyphosphate and the corrodible material is selected from the group consisting of steel, brass, aluminum, and any alloy thereof, the method comprising adding to the fire retardant an amount in the range of about .01% to about 5.0% of at least one xanthan gum having a particle size less than 100 microns and an effective amount of a corrosion inhibiting system comprised of ferric pyrophosphate. BA.5401A
Independent claims46